Page 364
REPAIR INSTRUCTIONS, PART 1
Oil Coalescing Air Filter Installation
If so equipped, install the oil coalescing air filter
as follows:
1. Make sure the surface around the block port
area is clean and then apply RTV silicone
sealant to the machined mating surface
around the circumference of the port.
2. Place the filter mounting bracket in position
on the studs and install the retaining nuts.
Tighten the nuts to 40 lb-ft (54 N폷m).
3. Install the engine wiring harness clamps and
bolts on the mounting bracket. Tighten the
clamp bolts to 25 lb-ft (34 N폷m).
4. Place the filter adapter in position on the
mounting bracket (if removed from the
bracket during disassembly) and install the
two mounting screws. Tighten the screws to
40 lb-ft (54 N폷m).
5. Install the air line between the filter outlet
port and the VTG position control valve.
Secure the air line to the engine wiring
harness with tie straps. Cap the inlet port to
keep dirt and debris out until after the engine
is installed in the chassis and the chassis air
supply line is connected.
440
Figure 440 — Oil Coalescing Air Filter Installation
Oil Cooler and Oil Filter Mounting
Bracket Assembly Installation
[215 DW, 219 EP]
The plate-type oil cooler and oil filter mounting
bracket cannot be installed until the engine is
removed from the repair stand.
Refer to Figure 442 and install the assembly as
follows:
1. Install an alternator mounting stud (part
No. 107AM5009) or stud of the same thread
into the upper right-hand corner of the oil
filter pedestal mounting pad. Only one stud
can be installed due to the close proximity of
the oil cooler to the inlet manifold.
2. Apply a small amount of grease to the back
of the oil filter mounting bracket pedestal
gasket around the area of the mounting hole
on the left-hand side of the gasket as shown
in Figure 441. This will hold the gasket in
place as the oil cooler and filter assembly is
installed.
441
Figure 441 — Gasket Grease Application
3. Install the gasket on the engine block over
the previously installed alternator stud.
4. If not previously done, install the
cooler-to-water pipe hose onto the water
pump inlet pipe and slide completely onto
the pipe to allow installation of the oil cooler.
Also loosely install both hose clamps.
1. Outlet Air Line
2. Inlet Air Line
3. Oil Coalescing Air Filter
4. Mounting Bracket
5-111.bk Page 364 Monday, July 10, 2006 2:26 PM
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