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Shimadzu AP W-AD Series User Manual

Shimadzu AP W-AD Series
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SHIMADZU
Analytical Balance
Instruction Manual
321-78382
Oct. 2021
Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
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Foreword
Table of Contents
Setup
Component Names
and Functions
Display and Icons
Basic Operations
Calibration
Settings
Applications
Ionizer
Connecting and Communicating
with Peripheral Devices
Errors and Recovery
Maintenance
Specifications
Technical
Documentation
AP W Series
AP225W
AP135W
AP225WD
AP125WD
AP324W
AP224W
AP124W
AP X Series
AP324X
AP224X
AP124X
AP Y Series
AP324Y
AP224Y
AP124Y
AP W-AD Series
AP225W-AD
AP135W-AD
AP225WD-AD
AP125WD-AD
AP324W-AD
AP224W-AD
POWER
ION
ALARM

Table of Contents

Questions and Answers:

Shimadzu AP W-AD Series Specifications

General IconGeneral
TypeAnalytical Balance
Capacity220 g
Readability0.1 mg
Repeatability (σ)0.1 mg
Linearity±0.2 mg
DisplayLCD
Operating Temperature5 °C to 40 °C
Weighing Unitsg, mg, oz, lb, ct
InterfaceRS-232C
Power SupplyAC adapter
Operating Humidity85% RH or less (no condensation)

Summary

Foreword

Notation Conventions Used within the Instruction Manual

Explains notation conventions used to indicate risk degree and damage to equipment.

Safety Precautions

Precautions on Use

General guidance for safe operation and handling of the balance.

Precautions Related to Usage

Warnings and guidelines specific to the balance's operation.

Precautions Related to Place of Installation

Guidelines for selecting a safe and suitable installation location.

Precautions Related to Installation Work

Warnings and instructions for safe installation procedures.

Precautions Related to Work/Operations

Safety advice for performing tasks and operations with the balance.

Risks Involved in Repairs/Dismantling/Modifications

Hazards associated with unauthorized repair or modification of the product.

Precautions Related to Inspections/Maintenance

Safety measures during routine inspections and maintenance.

Measures to be Observed during Emergencies

Procedures to follow in case of an emergency situation.

Measures to be Observed during Power Outages

Guidelines for handling power outages safely and correctly.

Caution Labels

Information regarding caution labels placed on the balance for safe usage.

Residual Risk Information

Details on risks that cannot be eliminated during design and manufacturing stages.

Product Warranty

Aftercare Services and Part Supply Period

Information on aftercare services and the duration of part supply.

Inspections and Maintenance

Recommendations for maintaining balance performance through regular checks.

Product Disposal

Guidelines for environmentally sound disposal of the balance.

1 Setup

AP Series

Overview of the Shimadzu AP Series analytical balances.

Inspecting the Contents of the Package

Procedure to check included parts and ensure they are undamaged.

Deciding on an Installation Environment

Guidance on selecting an appropriate environment for balance installation.

Parts attachment (W-AD Series)

Instructions for attaching specific parts to W-AD series balances.

Pan area configuration and weighing performance (W-AD Series)

Details on pan area configurations and their impact on weighing performance.

Attaching the Parts (Semi-micro models)

Step-by-step guide for attaching components to semi-micro models.

Adjusting the Horizontal Level of the Balance

Procedure for ensuring the balance is level for accurate measurements.

Turning on the Power

Instructions for powering on the balance and initial setup steps.

2 Component Names and Functions

Main Unit

Explanation of the main balance unit and its components.

Main Unit Front, Top and Side Panels

Identification and function of components on the front, top, and side panels.

Main Unit Rear Panel

Identification and function of components on the rear panel.

3 Display and Icons

Display Panel

Overview of the balance's display panel.

Display Examples when Measuring Weight

Illustrations of typical display screens during weight measurement.

Measurement Keys + Application Function Operation Keys

Explanation of measurement and application function keys.

Display Icons when Setting up Menus

Explanation of icons used within the menu setup screens.

4 Basic Operations

Measurements (Standard measurement Mode)

Instructions for performing standard weight measurements.

Ending Measurements

Procedure for properly ending measurement sessions.

W-AD Series functions (standard measurement mode)

Specific functions available for W-AD Series in standard mode.

Measuring using the touchless sensor (IR sensor touchless function)

How to use the touchless sensor for hands-free operation.

Adjustable Windbreak Plate usage (semi-micro models only)

Guidance on using the adjustable windbreak plate for semi-micro models.

How to use Menus

Explanation of how to navigate and operate the balance's menu system.

Setting Up and Amending the Measurement Mode

Steps to configure and change the measurement mode settings.

Switching between Displays

How to switch between different display options.

Displaying Tare/Net/Gross

How to display tare, net, and gross weight values.

Switching Between Decimal Points (.), Periods (.) and Commas (,)

How to change decimal point and comma display settings.

Entering Numerals and Characters

Instructions and conventions for entering numerical and character data.

5 Calibration

CAL key setting

Setting up the calibration functions accessible via the CAL key.

Adjustment and Tests with Internal Weights (W-AD/ W/ X Series only)

Procedure for internal weight adjustment and testing.

Adjustment and Tests with External Weights

Procedure for external weight adjustment and testing.

Adjustment of internal weight (W-AD/ W/ X Series only)

Detailed steps for adjusting internal weights on W-AD/W/X series.

Saving Records of Calibration

How to save calibration execution records and assign balance IDs.

Perfect Self Calibration (PSC) Settings (W-AD/ W/ X Series only)

Configuration for automatic sensitivity adjustment based on temperature.

Time-Specified Adjustment (Timer CAL) Settings (W-AD/ W/ X Series only)

Setting timers for automatic calibration at predetermined times.

Periodic inspections (W-AD/ W/ X Series only)

Guidance on performing regular periodic inspections.

6 Settings

Taring Settings

Functions related to zero point and taring operations.

Adjusting Stability and Response

Methods for adjusting balance stability and response for optimal conditions.

Unit Settings

Options for displaying weights in various units and setting custom units.

Menu Settings

Options for managing menu settings, including resets and locks.

Log-in Function

Functionality for enhancing security using user IDs and passwords.

User Management (User Name Changes, Function Restrictions, etc.)

Administrator tools for managing user accounts and permissions.

Balance Settings

Configuration options for balance display and operational settings.

Manual trigger (manual start) configuration (W-AD Series only)

Enabling/disabling and configuring manual trigger operations for W-AD Series.

Touchless sensor configuration methods (W-AD Series only)

How to switch touchless sensor operations and assign functions.

Balance Built-in Memory Contents

Information on data stored in the balance's internal memory.

7 Applications

Application Function Mode

Overview of specialized measurement modes beyond standard operation.

Measuring Part Quantities (Piece counting measurement)

Procedure for counting individual items based on unit weight.

Measuring Percentages (Percent measurement)

Procedure for measuring samples as a percentage of a reference value.

Measuring Averages (Averaging mode)

Method for calculating average values to stabilize readings.

Solid specific gravity, liquid density calculation formulas

Formulas for calculating specific gravity and liquid density.

Measuring the Specific Gravity of Solids (Solid specific gravity)

Procedure for measuring the specific gravity of solid samples.

Measuring Liquid Density (Liquid density)

Procedure for measuring the density of liquid samples.

Measuring Large Quantities of Fine Samples (Add-on mode)

Function for formulating large amounts of fine samples by adding weights.

Measuring Formulas (Formulation mode)

Procedure for formulating multiple samples with recorded data.

Preparing Samples in Accordance with Recipes (Recipe preparation) (W-AD/ W Series only)

Using pre-registered recipes to prepare samples, useful for compounding medicine.

Buffer solution preparation (Preparing Buffer Solutions) (W-AD/ W Series only)

Preparing buffer solutions according to pre-registered recipes.

Sample preparation for Analysis (Sample preparation) (W-AD/ W Series only)

Supporting sample collection for analysis preparation.

Performing Statistical calculation (Statistical calculation)

Calculating statistical values from measurement data.

Comparator Function

Comparing weighing values against reference or target values.

Minimum Weighing Value Mode

Setting and evaluating minimum weighing values for reliable measurements.

8 Ionizer (STABLO-AP Standard Equippment: W-AD Series · Option: W/ X series)

Connecting the Ionizer (Excluding W-AD series)

Instructions for connecting the ionizer to balances excluding W-AD series.

Turning on the Power to the Ionizer

Steps to power on the ionizer and check its operational status.

Removing Static Electricity

Procedure for removing static electricity using the ionizer.

Changing Ion irradiation time

How to adjust the duration of ion emission for static removal.

9 Connections and Communications with External Equipment

Connecting External Equipment

Overview of connecting external devices like printers and PCs.

Connecting Printers

Steps for connecting and communicating with printers.

Connecting Personal Computers

Steps for connecting and communicating with personal computers.

Connecting PLC and Other Serial Communications Equipment

Procedure for connecting PLC and other serial communication devices.

Cable Connections (RS232C)

Details on RS232C cable connections and pin assignments.

Data Formats

Explanation of standard and custom data formats for output.

Limitations on Balance Type and Status

Restrictions on command usage based on balance type and status.

Data Output

Overview of commands for controlling data output.

Key Operations

List and description of balance key operations.

Mode Setup

Commands for setting various measurement modes.

Comparator Function

Commands related to the comparator function settings.

Sensitivity and Unit Registration

Commands for sensitivity calibration and unit registration.

System Setting

Commands for configuring system-level settings.

Communication settings

Menu for setting communication parameters for external devices.

User Settings

Procedure for configuring user-specified communication settings.

Serial Communication Function Troubleshooting

Troubleshooting common issues with serial communication functions.

Useful Output Functions

Various functions for automating data output.

Automatic Printing/Output (Auto-Print)

Setting up automatic output of weighing values without manual key presses.

Intermittent Printing/Output (Interval Timer Function)

Automated output of displayed values at preset intervals.

Output timing Settings

Setting the timing for data output based on display stability.

GLP output Function

Function to add balance ID, user name, and other info to calibration records.

Setting the Details to Print

Selecting specific details like date, time, and ID to print with weight values.

Connecting USB Devices (W-AD/ W Series only)

Connecting USB devices like memory, keyboard, and barcode readers.

Outputting Data Saved on the Built-in Memory to USB Memories

Transferring data from built-in memory to USB memory.

Operating the Balance with a USB Keyboard

Using a USB keyboard for simplified data input and menu operations.

Transferring Data to the Balance with the Use of USB Barcode Readers

Using barcode readers to transfer data and manage sample IDs.

10 Errors and Recovery

Serial Communication Function Errors

Troubleshooting common issues with serial communication functions.

Troubleshooting

General problem-solving guide for balance operational issues.

Error Messages

List and explanations of error messages and their causes/recoveries.

11 Maintenance

Maintaining the Balance

General procedures for cleaning and maintaining the balance unit.

Ionizer (included as standard with the W-AD Series) maintenance

Maintenance procedures specific to the ionizer unit.

Removing the Glass Draft Shield

Instructions for removing the glass draft shield for cleaning or replacement.

Precautions when moving the balance or shipping the balance for repair

Safety guidelines for moving or shipping the balance for service.

Inspection

Guidelines for performing daily and periodic inspections.

Daily Inspections

Procedures for performing daily checks before using the balance.

Periodic inspections

Recommendations for carrying out regular periodic inspections.

About Weights

Information on selecting and managing weights for calibration and inspection.

JCSS Weight Calibrations

Importance and procedure for JCSS weight calibrations.

12 Specifications

W-AD Series

Technical specifications for the W-AD Series models.

W Series

Technical specifications for the W Series models.

X Series Y Series

Technical specifications for the X and Y Series models.

Ionizer (included as standard with the W-AD Series) specifications

Specifications for the ionizer included with W-AD Series.

Maintenance Parts

List of Maintenance Parts

Catalog of replacement parts for the balance.

List of Special Accessories (Options)

Catalog of optional accessories available for the balance.

13 Technical Documentation

Electronic Balance Inspection Methods

Methods and criteria for inspecting electronic balances.

Corner Load Error Inspection Procedures

Procedure for inspecting corner load error on the balance.

Instrumental Error Inspection Procedure

Procedure for inspecting instrumental errors on the balance.

Menu Map

Using the Menu Map

Guide on how to use the menu map for navigating balance settings.

System setting

Print

Settings related to printing menu status and data.

Memory save setting

Settings for saving data to USB memory or internal memory.

Communication setting

Configuration of communication parameters for external devices.

Calibration/Inspection

Settings related to calibration and inspection procedures.

User setting

Settings related to user accounts and permissions.

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