Siemens SIMOCODE pro - System Manual

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Motor Management and

Control Devices

SIMOCODE pro

System Manual

•

05/2011

Industrial Controls

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Main Page

Table of Contents3
Table of Contents5
System Description5
Short Instructions for Configuring a Reversing Starter5
Motor Protection6
Motor Control6
Monitoring Functions6
Outputs7
Dimension Drawings10
Example Circuits11
Inputs15
Analog Value Recording15
3UF50 Compatibility Mode15
Standard Functions15
Logic Modules15
Communication15
Mounting, Wiring, Interfaces15
Commissioning and Servicing15
Alarms, Faults and System Events15
Important Information15
Important Information16
System Description19
Introduction20
Information for Eex Areas24
Simplifying Configuration with SIMOCODE Pro27
Application Example29
Check List for Selecting a Device Series31
Overview of Functions33
Protection Functions33
Monitoring Functions33
Control Functions37
Communication38
Standard Functions38
Additional Signal Processing with Freely-Programmable Logic Modules39
Operating, Service and Diagnostic Data40
Overview of System Components42
Description of System Components47
Basic Units (BU)47
Operator Panel (OP)50
Operator Panel with Display (OPD) for SIMOCODE Pro V52
Current Measuring Module (IM) for the SIMOCODE Pro C and SIMOCODE Pro V Device Series111
Current/Voltage Measuring Modules (UM) for the SIMOCODE Pro V Device Series112
Decoupling Module (DCM) for Current/Voltage Measuring Modules, SIMOCODE Pro V Device Series114
Expansion Modules for the SIMOCODE Pro V Device Series117
System Manual119
Configuration Information for Using an Operator Panel with Display And/Or a Decoupling Module124
Accessories125
Software127
Structural Configuration of SIMOCODE Pro129
Function Blocks129
Overview of Function Blocks (Alphabetical)132
Short Instructions for Configuring a Reversing Starter151
Introduction and Objective of the Example152
Reversing Starter with Motor Feeder and Local Control Station153
Parameterization156
Extending the Reversing Starter with a Control Station Via PROFIBUS DP160
Motor Protection163
Introduction164
Overload Protection167
Unbalance Protection175
Stalled Rotor Protection176
Thermistor Protection177
Motor Control179
Control Stations180
Description180
Operating Modes and Mode Selectors183
Releases and Enabled Control Command185
Control Station Settings187
Control Functions188
Description188
General Settings and Definitions193
Overload Relay" Control Function198
Direct Starter" Control Function200
Reversing Starter" Control Function202
Molded Case Circuit Breaker (MCCB)" Control Function205
Safety Guidelines208
Star-Delta Starter" Control Function208
Star Delta Reversing Starter" Control Function211
Dahlander" Control Function215
Dahlander Reversing Starter" Control Function218
Pole Changing Starter" Control Function222
Pole-Changing Reversing Starter" Control Function225
Solenoid Valve" Control Function229
Positioner" Control Function232
Soft Starter" Control Function237
Soft Starter with Reversing Contactor" Control Function240
Active Control Stations, Contactor Controls, Lamp Controls and Status Information for the Control Functions243
Monitoring Functions245
Earth-Fault Monitoring246
Description246
Internal Earth-Fault Monitoring247
External Earth-Fault Monitoring (with Summation Current Transformer)248
Current Limit Monitoring249
Description249
I> (Upper Limit)250
I< (Lower Limit)251
Voltage Monitoring252
Cos Phi Monitoring255
Active Power Monitoring257
0/4-20 Ma Monitoring259
Operation Monitoring262
Description262
Motor Stop Time Monitoring263
Monitoring the Number of Starts264
Temperature Monitoring (Analog)266
Monitoring Interval for Mandatory Testing268
Hysteresis for Monitoring Functions269
Outputs271
Introduction272
Basic Unit Outputs274
Operator Panel Leds276
Digital Module Outputs279
Analog Module Output281
Cyclic Send286
Acyclic Send288
Inputs289
Introduction290
Basic Unit Inputs292
Operator Panel Buttons294
Digital Module Inputs297
Temperature Module Inputs300
Analog Module Inputs302
Cyclic Receive304
Acyclic Receive305
Analog Value Recording307
3UF50 Compatibility Mode311
Standard Functions317
Introduction318
Test/Reset320
Test Position Feedback (TPF)324
External Fault326
Operational Protection off (OPO)328
Response for Positioner Control Function328
Response to Other Control Functions330
Power Failure Monitoring (UVO)331
Emergency Start333
Safety-Oriented Tripping334
Watchdog (Bus Monitoring, PLC/PCS Monitoring)340
Timestamping342
Logic Modules343
Introduction344
Truth Table 3I/1O345
Truth Table 2I/1O348
Truth Table 5I/2O349
Counter350
Timer352
Signal Conditioner357
Non-Volatile Elements360
Flashing363
Flickering364
Limit Monitor365
Calculators (Calculation Modules)369
Communication373
Definitions374
Data Transfer376
Failsafe Data Transfer Via Profibus/Profisafe377
Telegram Description and Data Access378
Cyclic Data378
Diagnostics Data and Alarms379
Configuration of the Slave Diagnostics380
Integration of SIMOCODE Pro in the DP Master Systems389
Slave Operating Modes389
Preparing the Data Transfer389
Configuration Software390
Integration of SIMOCODE Pro as SIMATIC PDM Object391
Integration of SIMOCODE Pro as S7 Slave Via OM SIMOCODE Pro392
Evaluating Diagnostics Data393
SIMOCODE Pro Integrated with GSD393
Integration of SIMOCODE Pro in SIMATIC S7 with OM SIMOCODE es394
Data Formats and Data Records396
Data Records396
Parameterization Via PROFIBUS397
SIMOCODE es Premium397
Simatic Pdm398
Parameter Data During Startup399
Timestamping/Time Synchronization400
Mounting, Wiring, Interfaces401
General Information about Mounting and Wiring402
Mounting404
Basic Units, Expansion Modules and the Decoupling Module404
Digital Modules DM-F Local and DM-F Profisafe405
Current Measuring Modules406
Current/Voltage Measuring Modules407
Operator Panel and Operator Panel with Display408
Exchanging a 3UF52 Operator Panel for a 3UF720 Operator Panel410
Wiring412
Basic Units, Expansion Modules and the Decoupling Module412
Simocode Pro414
Digital Modules DM-F Local and DM-F Profisafe425
Current Measuring Modules430
Current/Voltage Measuring Modules431
Measuring Current with an External Current Transformer433
System Interfaces436
General436
System Interfaces on Basic Units, Expansion Modules, Decoupling439
System Interfaces on the Digital Modules DM-F Local or441
Display442
PROFIBUS DP to a 9-Pole SUB-D Socket446
Installation Guidelines for the PROFIBUS DP447
Commissioning and Service449
General Information about Commissioning and Service450
Commissioning452
Sequence452
Setting the PROFIBUS DP Address453
Diagnostics Via LED Display on the Basic Unit and on the Operator Panel454
DM-F Profisafe455
Service456
Preventive Maintenance456
Securing and Saving Parameters457
Replacing SIMOCODE Pro Components459
Resetting the Factory Settings462
Error Buffer/Reading out Error Protocol463
Event Buffer464
Alarms, Faults and System Events465
Tables475
Active Control Stations, Contactor/Lamp Controls and Status Information for the Control Functions476
Abbreviations and Specifications477
Socket Assignment Table - Digital479
Socket Assignment Table - Analog486
Detailed Messages of the Slave Diagnostics488
Data Formats and Data Records491
Handling Data Records493
Writing/Reading Data Records493
Abbreviations494
Specifications495
Data Record 0/1 - S7 System Diagnostics496
Data Record 63 - Analog Value Recording498
Data Record 67 - Process Image of the Outputs498
Data Record 69 - Process Image of the Inputs499
Data Record 72 - Error Buffer500
Data Record 73 - Event Memory501
Data Record 92 - Device Diagnostics502
Data Record 94 - Measured Values509
Data Record 95 - Service Data/Statistical Data510
Data Record 130 - Basic Device Parameters 1511
Data Record 131 - Basic Device Parameters 2 (Plug516
Data Record 132 - Extended Device Parameters 1520
Data Record 133 - Extended Device Parameters527
(Plug527
Data Record 139 - Marking530
Data Record 160 - Communication Parameters531
Data Record 165 - Identification531
Data Record 202 - Acyclic Receive532
Assignment of Cyclic Receive and Send Data for Predefined Control535
Functions535
Direct Starter536
Reversing Starter537
Molded Case Circuit Breaker (MCCB538
Star-Delta Starter539
Star-Delta Reversing Starter539
Solenoid Valve545
Positioner546
Soft Starter547
Soft Starter with Reversing Contactor548
Dimension Drawings549
3UF70 Basic Unit550
SIMOCODE Pro C 3UF7000 Basic Unit550
SIMOCODE Pro V 3UF7010 Basic Unit550
3UF710 Current Measuring Module551
Current Measuring Module (Through-Hole Converter) 3UF7100, 0.3 a to 3 A, 3UF7101, 2.4 a to 25 a551
Current Measuring Module (Through-Hole Converter) 3UF7102, 10 a to 100 a552
Current Measuring Module (Through-Hole Converter) 3UF7103, 20 a to 200 a553
Current Measuring Module (Bus Connection) 3UF7103, 20 a to 200 a554
Current Measuring Module (Bus Connection) 3UF7104, 63 a to 630 a555
Current/Voltage Measuring Modules556
Current/Voltage Measuring Module (Through-Hole Converter)556
3UF7110, 0.3 a to 3 A, 3UF7111, 2.4 a to 25 a556
Current/Voltage Measuring Module (Through-Hole Converter)557
3UF7112, 10 a to 100 a557
3UF7113-1AA, 20 a to 200 a558
Current/Voltage Measuring Module (Bus Connection)559
3UF7113-1BA, 20 a to 200 a559
Current/Voltage Measuring Module (Bus Connection)560
3UF7114, 63 a to 630 a560
3UF7200 and 3UF7210 Operator Panels561
3UF7200 Operator Panel561
3UF7210 Operator Panel with Display561
Expansion Modules/Decoupling Module562
Digital Modules DM-F Local, DM-F Profisafe563
Accessories564
Door Adapter564
Operator Panel Adapter564
Technical Data565
Common Technical Data566
Technical Data of the Basic Units568
Technical Data of the Current Measuring Modules or Current/Voltage Measuring Modules571
Technical Data of the Decoupling Module573
Technical Data of the Expansion Modules574
Technical Data of the Digital Modules574
Technical Data of the DM-F Local and DM-F Profisafe Digital Modules576
Technical Data of the DM-F Local Digital Module578
Technical Data of the DM-F Profisafe Digital Module581
Technical Data of the Analog Module583
Technical Data of the Earth-Fault Module584
Technical Data of the Temperature Module585
Technical Data of the Operator Panels586
Technical Data of the Operator Panel586
Technical Data587
Technical Data of the Operator Panel with Display587
Short-Circuit Protection with Fuses for Motor Feeders for Short-Circuit588
Typical Reaction Times591
Example Circuits593
General594
Overload Relay" Example Circuit595
Overload Relay" Circuit Diagram596
Overload Relay" Function Circuit Diagram597
Direct Starter" Example Circuit598
Direct Starter" Circuit Diagram598
Direct Starter" Function Circuit Diagram599
Direct Starter" Example Circuit600
Reversing Starter" Circuit Diagram600
Reversing Starter" Function Circuit Diagram601
Molded Case Circuit Breaker (MCCB) 3VL" Example Circuit602
Molded Case Circuit Breaker (MCCB) 3VL" Circuit Diagram602
Molded Case Circuit Breaker (MCCB) 3VL" Function Circuit Diagram603
Star-Delta Starter" Circuit Example604
Star-Delta Starter" Circuit Diagram (Current Measuring in Delta604
Star-Delta Starter" Function Circuit Diagram605
Cable607
Star-Delta Reversing Starter" Circuit Example608
Star Delta Reversing Starter" Circuit Diagram608
Star-Delta Reversing Starter" Function Circuit Diagram609
Dahlander" Circuit Diagram610
Dahlander" Function Circuit Diagram611
Dahlander Reversing Starter" Example Circuit612
Dahlander Reversing Starter" Circuit Diagram612
Dahlander Reversing Starter" Function Circuit Diagram613
Pole-Changing Starter" Example Circuit615
Pole-Changing Starter" Circuit Diagram616
Pole-Changing Starter" Function Circuit Diagram617
Pole-Changing Reversing Starter" Example Circuit618
Pole-Changing Reversing Starter" Circuit Diagram618
Pole-Changing Reversing Starter" Function Circuit Diagram619
Solenoid Valve" Example Circuit621
Solenoid Valve" Circuit Diagram622
Solenoid Valve" Function Circuit Diagram623
Positioner" Example Circuit624
Positioner 1" Circuit Diagram624
Positioner 1" Function Circuit Diagram625
Positioner 2" Circuit Diagram626
Positioner 2" Function Circuit Diagram627
Positioner 3" Circuit Diagram628
Positioner 3" Function Circuit Diagram629
Positioner 4" Circuit Diagram630
Positioner 4" Function Circuit Diagram631
Positioner 5" Circuit Diagram632
Positioner 5" Function Circuit Diagram633
Soft Starter" Example Circuit634
Circuit Diagram "Soft Starter" (Example 3RW402, 3RW403, 3RW404634
Function Circuit Diagram "Soft Starter635
3Rw404635
Circuit Diagram "Soft Starter" (Example 3RW405, 3RW407636
Function Circuit Diagram "Soft Starter" (Example 3RW405, 3RW407637
Soft Starter with Reversing Contactor" Example Circuit638
Circuit Diagram "Soft Starter with Reversing Contactor" (3RW402, 3RW403, 3RW404638
Circuit Diagram "Soft Starter with Reversing Contactor638
Circuit Diagram "Soft Starter with Reversing Contactor" (3RW405, 3RW407640
Direct Starter for 1-Phase Loads" Circuit Example642
Direct Starter for 1-Phase Loads" Function Circuit Example643
Safety and Commissioning Information for Eex Areas645
General646
Set-Up and Commissioning647
Setting the Rated Motor Current648
SIMOCODE Pro with Thermistor Input649
Sensor Circuit Wiring650
Short-Circuit Protection for Type of Assignment 2 According to650
Iec 60947-4-1650
Cable Protection650
Test651
Further Safety Guidelines652
Ambient Conditions652
Safety Data652
Maintenance and Repairs653
Warranty653
Further Information654
Index655
List of Abbreviations671
List of Abbreviations672
Glossary673

Siemens SIMOCODE pro - System Manual

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