Siemens SINAMICS SIMOTICS S200 PROFINET

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Fundamental safety instructions

2.5Residual risks of power drive systems

SINAMICS S200 PROFINET servo drive system with SIMOTICS S-1FL2

38 Operating Instructions, 11/2023, FW V6.3, A5E51646752B AB

Main Page

Table of Contents5
Introduction17
About SINAMICS17
About this Manual18
Content18
Target Group18
What's New19
Standard Scope19
Use of Third-Party Products in this Documentation20
Websites of Third-Party Companies20
SINAMICS Documentation21
Service and Support22
Siemens Industry Online Support on the Web22
Spare Parts Services22
Important Product Information23
Intended Use23
Firmware Updates and Constraints24
Open-Source Software (OSS)24
Compliance with the General Data Protection Regulation25
Fundamental Safety Instructions27
General Safety Instructions27
Equipment Damage Due to Electric Fields or Electrostatic Discharge35
Warranty and Liability for Application Examples36
Cybersecurity Information37
Residual Risks of Power Drive Systems38
Description41
System Overview41
Converter45
Motor46
MOTION-CONNECT 350 and 380 Cables46
Scope of Delivery47
Converter47
Rating Plate48
Article Number Explanation49
Serial Number Explanation50
Motor50
Rating Plate52
Article Number Explanation54
Serial Number Explanation55
MOTION-CONNECT 350 and 380 Cables56
Overview56
Article Number Explanation57
Device Combinations58
200 V Servo Drive System58
400 V Servo Drive System59
Accessories61
Connector Kits61
Cables and Connectors62
MOTION-CONNECT Cables and Connectors62
I/O Cable and Connector64
Line Filter65
Recommended Line Filters66
Technical Data66
Dimension Drawing67
Mounting Instructions for the Line Filter71
External 24 V DC Power Supply72
Replacement Fans72
Shield Plate Kit73
SD Card74
Directives and Standards75
Directives, Standards and Certificates for the Converter75
Directives, Standards and Certificates for the Motor76
Directives, Standards and Certificates for the MOTION-CONNECT Cable78
Application Planning81
Protection of Persons from Electromagnetic Fields81
Fault Protection for the Motor Circuit83
Permissible Mains Supply Network Configurations for Motors84
Line Connection Conditions for the Converter with the Motor 1FL285
Removing the IT Screw for the Functional Grounding86
Minimum Cross-Section of the Protective Conductors88
Electromagnetic Compatibility (EMC)90
Interference Caused by Electromagnetic Fields90
EMC Environments in Residential and Industrial Areas91
EMC Category91
EMC Limit Values in South Korea92
Harmonic Current Emissions92
EMC-Compliant Installation94
EMC Zones in the Control Cabinet94
Shielding and Potential Equalization Inside the Control Cabinet94
Potential Equalization between Control Cabinets95
Electromechanical Components95
EMC-Compliant Cable Routing96
Shielded Cables for the Converter97
Achievable EMC Category98
Mounting101
Converter101
Mounting Instructions for the Converter101
Mounting Position101
Dimension Drawings and Drilling Dimensions102
Dimension Drawing and Drilling Dimensions for the 200 V Converter102
Dimension Drawing and Drilling Dimensions for the 400 V Converter103
Minimum Clearances104
Motor105
Transporting and Lifting105
Checklist Prior to Mounting108
Safety Labels on the Motor109
Mounting Instructions for the Motor110
Mounting Position112
Dimension Drawings for Motors113
Dimension Drawing for the 1FL2 Motor, Shaft Height 20113
Dimension Drawing for the 1FL2 Motor, Shaft Height 30114
Dimension Drawing for the 1FL2 Motor, Shaft Height 40115
Dimension Drawing for the 1FL2 Motor, Shaft Height 45116
Dimension Drawing for the 1FL2 Motor, Shaft Height 48117
Dimension Drawing for the 1FL2 Motor, Shaft Height 52118
Dimension Drawing for the 1FL2 Motor, Shaft Height 65119
Dimension Drawing for the 1FL2 Motor, Shaft Height 90120
Mounting the Feather Key121
Attaching Output Elements122
Laying Cables in Cable Carriers (for MOTION-CONNECT 380 Only)125
Connecting129
System Connection130
Overview of the Converter Interfaces131
Cables and Connectors132
Maximum Permissible Cable Lengths132
Conductor Cross-Sections and Cable Lugs132
Connecting the Mains Supply134
Interface Description - X1134
Wiring134
Using Several Single-Phase Converters in Machines and Plants135
Connecting the Motor137
Routing Cables in Damp Environments137
Connecting the Motor Power137
Interface Description - X2 (Converter Side)137
Interface Description - Power Connector (Motor Side)138
Wiring140
Connecting the Motor Holding Brake141
Interface Description (Converter Side)141
Interface Description (Motor Side)141
Wiring142
Connecting the Encoder145
Interface Description - X120 (Converter Side)145
Interface Description (Motor Side)146
Wiring147
Rotating the Connectors at the Motor147
Connecting the Braking Resistor150
Interface Description - X1150
Wiring150
Connecting the 24 V DC Power Supply153
Interface Description - X124153
Wiring153
Connecting the Inputs and Outputs155
Interface Description - X130155
Wiring156
Wiring of Digital Inputs156
Wiring of Digital Outputs157
Wiring of Pulse Train Outputs157
Connecting STO (for S200 PN Only)159
Interface Description - X131159
Wiring159
Connecting to the Fieldbus161
Interface Description - X150161
Wiring162
Connecting the Service Interface (Ethernet)163
Interface Description - X127163
Commissioning (Web Server)165
Introduction165
Fundamentals166
Supported Operating Units166
Requirements for Commissioning166
Supported Browsers166
Communication Interfaces167
Making the Operating Instructions Available for the Web Server Information System168
Using the Web Server Information System170
Reloading173
Getting Started174
Calling the Web Server174
Settings for Brand-New Converters175
Basic Settings175
Security Settings176
Functions and Menus179
Home Page179
Commissioning180
Complete Commissioning Workflow180
Quick Setup182
Testing the Converter Configuration185
Optimization185
Monitoring and Operation188
Drive Status188
Inputs/Outputs190
Diagnostics190
Messages190
Diagnostic Buffer193
Safety Integrated (for S200 PN Only)194
Connection Overview195
Communication195
Status Word and Control Word197
Parameters199
Parameter Lists199
User-Defined Parameter List201
Backup and Restore201
Overview201
Save Drive Data to Backup File203
Scope of the Backup203
Restoring Data from an Unencrypted Backup Data204
Restoring Data from an Encrypted Backup Data206
Restore Factory Settings209
System210
Settings210
User Management211
Protection & Security213
Licenses215
Firmware Update217
About Web Server217
Support218
Control Panel219
Commissioning (Startdrive)221
Introduction221
Requirements for Commissioning222
Basics223
Communication Interfaces223
Protected Communication224
User Administration and Security224
Loading Data from the Drive into the Project226
Loading Project Data into the Drive228
Saving Changes in the Project228
Retentively Saving Changes to the SD Card229
Using Parameter Lists and User-Defined Lists230
Procedures for Device Configuration and Commissioning232
Requirements232
Simple Basic Parameterization (Offline)233
Simple Basic Parameterization (Online)234
Basic Parameterization Together with a SIMATIC Controller235
Combining and Configuring Devices in the Project236
Converter236
Inserting a Converter into the Project236
Optional: Replacing a Converter238
Making Detailed Converter Settings242
Specifying a Motor243
Control and Technology Object245
Inserting a SIMATIC S7 Controller into the Project245
Networking a Controller and a Converter247
Inserting a Technology Object into the SIMATIC S7 Controller249
Interconnecting the Technology Object and a Converter253
Carrying out Guided Quick Startup255
Overview255
Editing Mode (Online Only)258
Connection to PLC260
Application261
Limits262
Configuring Limits When "Speed Control" Is Active262
Configuring Limits When "Positioning" Is Active263
Application Settings267
Configuring Active Homing268
Configuring Absolute Encoder Adjustment270
I/O Configuration272
Telegrams (Offline Only)273
Rotate & Optimize275
Overview" Function View276
Offline Mode276
Online Mode277
Configuring the Converter278
Basic Parameterization278
Configuring Digital Inputs and Outputs Via Technology Objects280
Configuring a Measuring Probe Using the Technology Objects281
Technology Functions282
Basic Positioner282
Configuring Pulse Train Output (PTO) (for the S200 Converter Only)285
Configuring Telegrams287
Calling the Telegram Configuration287
Telegram Settings288
Adding Telegrams288
Optimizing Commissioning290
Establishing an Online Connection to the Converter290
Traversing the Converter from the Control Panel with Speed Setpoint291
Performing One Button Tuning293
Terminating the Online Connection from the Converter295
Using Online Diagnostic Functions296
Diagnostic Icons296
Display Messages296
Calling Diagnostic Functions298
Security300
Communication301
Receive Direction301
Send Direction302
Functions303
Overview303
Setting the Time-Of-Day304
Setting the Time with Synchronization (NTP Server)305
Setting the Time with Synchronization (PLC as NTP Server)306
Setting the Time Without Synchronization306
Backup and Restore307
Restarting the Drive307
Retentively Saving the Drive Data308
Restore Factory Settings308
Overview of Licenses310
Updating the Firmware in the Startdrive Project311
Checking Using the Trace Function313
Series Commissioning317
Series Commissioning with SD Card318
Series Commissioning Using the Web Server319
Functions321
Overview of the Functions321
Inputs/Outputs323
Digital Inputs323
Digital Outputs324
Fieldbus Communication327
Communication Via PROFINET IO327
Configuring PROFINET IO Operation327
Connecting the PROFINET Cable to the Converter327
Configuring Communication Using SIMATIC S7 Control328
Setting Communication Via PROFINET328
PROFINET Protocols329
Media Redundancy330
Connection-Oriented Communication Protocols331
Identification & Maintenance (I&M) Data332
Communication Telegrams334
Telegram Structure334
Supported Telegrams335
Telegrams for Speed Control335
Telegram 1335
Telegram 2336
Telegram 3337
Telegram 5338
Telegram 102339
Telegram 105340
Telegrams for Position Control340
Telegram 7340
Telegram 9341
Telegram 111342
Telegram 112343
Supplementary Telegram344
Control Words, Status Words and Message Word344
Control and Status Word 1344
Control and Status Word 2349
Control and Status Word for Encoder 1351
Control Word for Block Selection352
Control Word for MDI Mode353
Control and Status Word 1 for the Positioner354
Control and Status Word 2 for the Positioner356
Message Word358
General Functions359
Stopping Method at Servo-Off359
Speed Limit360
Torque Limit362
Vertical Axis363
PTO Function (for S200 PN Only)364
Ramp-Function Generator366
Setting Motor Overload Protection in Accordance with UL 61800-5-1 Ed.2369
Basic Positioner (EPOS)370
Mechanical System371
Axis Type371
Units of Measurement372
Setting the Backlash373
Limits375
Limiting the Traversing Range375
Limiting the Traversing Profiles376
Position Monitoring376
Positioning and Standstill Monitoring376
Following Error Monitoring377
Homing378
Terms for Homing379
Active Homing380
Passive Homing383
Absolute Encoder Adjustment384
Setting the Home Position385
Traversing Blocks385
Traversing Block Tasks385
Travel to Fixed Stop391
Direct Setpoint Input (MDI)392
Jog396
Measuring Probe Evaluation and Homing Mark Search398
Safety Integrated (for S200 PN Only)400
Safety Integrated Functions401
Certification402
PFH Values402
Usage Time403
Stop Functions403
Safe Torque off (STO)403
Functional Features of STO405
Discrepancy Time406
Input Filter407
Self-Test of the Fail-Safe Digital Input (F-DI)407
Safety Integrated Function Status/Diagnostics408
Responses to Safety Messages408
Stop Responses408
Fail-Safe Acknowledgement of Safety Messages409
Response Time410
Functional Safety410
Machinery Directive411
Tuning413
Tuning Workflow413
Autotuning414
One Button Tuning414
Real Time Tuning (Online Tuning)415
Manual Tuning417
Control Loops417
Servo Gain Adjustment418
Resonance Suppression420
System Messages423
SDI Status423
SDI Status Overview423
Status Display Via Leds424
SDI Status Display426
Function Buttons428
System Runtime429
Faults and Alarms430
Overview of Faults and Alarms430
Faults431
Alarms432
Explanation of the List of Faults and Alarms432
List of Fault Codes and Alarm Codes438
Corrective Maintenance589
Service and Maintenance for the Converter589
Restoring the Converter to Factory Settings589
Restoring Factory Settings Via a Commissioning Tool589
Reset of All User-Defined Settings to the Factory Setting Via an SD Card589
Converter Firmware Update591
Overview of Firmware Update591
Firmware Update Via an SD Card591
Replacing the Converter592
Restoring the Drive Data Via the Web Server595
Restoring Data from an Unencrypted Backup File596
Restoring Data from an Encrypted Backup File598
Forming the DC Link Capacitors600
Service and Maintenance for the Motor602
Replacing the Motor Bearings604
Replacing the Motor605
Service and Maintenance for Spare Parts607
Spare Parts and Spare Parts Compatibility607
Replacing the Fan Unit (400 V Converters FSC and FSD Only)607

Siemens SINAMICS SIMOTICS S200 PROFINET - Page 40

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