TRANSMISSION
5-84
3. Check:
• Transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
4. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
• Transmission gear movement
Rough movement → Replace the defective
part(s).
EAS3D81032
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
• Toothed washer
• Circlip “1”
NOTE:
Install the circlip so that both ends “a” rest on the
sides of a spline “b” with both axles aligned.
2. Install:
• Toothed lock washer retainer “1”
• Toothed lock washer “2”
NOTE:
• With the toothed lock washer retainer “1” in the
groove “a” in the drive axle, align the projection
“c” on the retainer with an axle spline “b”, and
then install the toothed lock washer “2”.
• Be sure to align the projection on the toothed
lock washer that is between the alignment
marks “e” with the alignment mark “d” on the
retainer.
EAS26320
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
• Shift forks 1 “1”
• Shift fork 2 “2”
• Shift drum assembly “3”
• Long shift fork guide bar “4”
• Short shift fork guide bar “5”
NOTE:
The embossed marks “3D8” on the shift forks
should face towards the left side of the engine.
New
a
b
1
New
d
b
2
1
e
e
1
2
c
b
a
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