FRONT FORK
4-54
NOTE:
Adjust the oil seal clip so that it fits into the outer
tube’s groove.
9. Install:
• Dust seal “1”
(with the fork seal driver weight “2”)
10.Fill:
• Front fork leg
(with the specified amount of the recom-
mended fork oil)
11.Measure:
• Front fork leg oil level “a”
(from the top of the inner tube, with the outer
tube fully compressed and without the fork
spring)
Out of specification → Correct.
NOTE:
• While filling the front fork leg, keep it upright.
• After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
12.Install:
• Spring
• Spring seat
• Spacer
• Cap bolt
(along with the O-ring )
NOTE:
• Before installing the cap bolt, lubricate its O-
ring with grease.
• Temporarily tighten the cap bolt.
EAS23050
INSTALLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Install:
• Lower front fork cover “1”
• Front fork leg “2”
• Upper bracket “3”
Temporarily tighten the upper and lower
bracket pinch bolts.
NOTE:
Make sure the inner tube end is flush with the top
of the upper bracket.
2. Tighten:
• Lower bracket pinch bolts
Fork seal driver
90890-01442
Adjustable fork seal driver (36–46
mm)
YM-01442
Quantity
490.0 cm³ (16.57 US oz) (17.28
Imp.oz)
Recommended oil
Yamaha fork oil 10WT
Level
105.0 mm (4.13 in)
New
New
1
2
3
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