5
ENGINE
ENGINE REMOVAL ........................................................................................5-1
INSTALLING THE EXHAUST PIPE COVER SCREW CLAMPS ..............5-2
INSTALLING THE CYLINDER COVERS ..................................................5-4
INSTALLING THE SHIFT ARM .................................................................5-4
INSTALLING THE ENGINE.......................................................................5-9
CAMSHAFTS.................................................................................................5-11
REMOVING THE CAMSHAFT ASSEMBLIES ........................................5-14
REMOVING THE ROCKER ARMS AND CAMSHAFTS .........................5-15
CHECKING THE CAMSHAFTS .............................................................. 5-16
CHECKING THE CAMSHAFT SPROCKETS .........................................5-16
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........5-16
CHECKING THE TIMING CHAIN TENSIONERS ...................................5-17
INSTALLING THE CAMSHAFTS AND ROCKER ARMS........................5-18
INSTALLING THE CAMSHAFT ASSEMBLIES.......................................5-19
INSTALLING THE CYLINDER HEAD COVERS .....................................5-22
CYLINDER HEADS .......................................................................................5-23
REMOVING THE CYLINDER HEADS ....................................................5-24
CHECKING THE CYLINDER HEADS.....................................................5-24
INSTALLING THE CYLINDER HEADS...................................................5-24
VALVES AND VALVE SPRINGS..................................................................5-26
REMOVING THE VALVES......................................................................5-27
CHECKING THE VALVES AND VALVE GUIDES ..................................5-27
CHECKING THE VALVE SEATS ............................................................5-29
CHECKING THE VALVE SPRINGS........................................................5-30
INSTALLING THE VALVES ....................................................................5-31
CYLINDERS AND PISTONS......................................................................... 5-33
REMOVING THE PISTONS ....................................................................5-34
CHECKING THE CYLINDERS AND PISTONS ......................................5-34
CHECKING THE PISTON RINGS...........................................................5-35
CHECKING THE PISTON PINS.............................................................. 5-36
INSTALLING THE PISTONS AND CYLINDERS ....................................5-37
GENERATOR AND STARTER CLUTCH......................................................5-39
REMOVING THE GENERATOR .............................................................5-42
REMOVING THE STARTER CLUTCH ...................................................5-42
CHECKING THE STARTER CLUTCH ....................................................5-42
CHECKING THE TORQUE LIMITER......................................................5-43
INSTALLING THE STARTER CLUTCH ..................................................5-43
INSTALLING THE GENERATOR............................................................5-43