PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU17705
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance is
performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING (× 1000 km) ANNU-
AL
CHECK
1 10203040
1 * Fuel line • Check fuel hoses for cracks or damage. √√√√ √
2 Spark plugs
• Check condition.
• Clean and regap.
√√
• Replace. √√
3 * Valves
• Check valve clearance.
• Adjust.
√√
4 Air filter element • Replace. √
5Clutch
• Check operation.
• Adjust.
√√√√√
6 * Front brake
• Check operation, fluid level and vehicle for fluid
leakage.
√√√√√ √
• Replace brake pads. Whenever worn to the limit
7 * Rear brake
• Check operation, fluid level and vehicle for fluid
leakage.
√√√√√ √
• Replace brake pads. Whenever worn to the limit
8 * Brake hoses
• Check for cracks or damage. √√√√ √
• Replace. Every 4 years
9 * Wheels • Check runout and for damage. √√√√
10 * Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√√√√ √
11 * Wheel bearings • Check bearing for looseness or damage. √√√√
12 * Swingarm
• Check operation and for excessive play. √√√√
• Lubricate with lithium-soap-based grease. Every 50000 km
13 * Drive belt
• Check belt tension.
• Make sure that the rear wheel is properly aligned.
Every 4000 km
14 * Steering bearings
• Check bearing play and steering for roughness. √√√√√
• Lubricate with lithium-soap-based grease. Every 20000 km
15 * Chassis fasteners
• Make sure that all nuts, bolts and screws are prop-
erly tightened.
√√√√ √
16 Sidestand
• Check operation.
• Lubricate.
√√√√ √
17 * Sidestand switch • Check operation. √√√√√ √
18 * Front fork • Check operation and for oil leakage. √√√√
19 *
Shock absorber as-
sembly
• Check operation and shock absorber for oil leakage. √√√√
20 *
Rear suspension re-
lay arm and connect-
ing arm pivoting
points
• Check operation. √√√√
• Lubricate with lithium-soap-based grease. √√
21 * Fuel injection system • Adjust synchronization. √√√√ √
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