Benelli TRK 502 Service Station Manual

3 - 6
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
NO.
Part
Checks or mainte-
nance interventions
0 Km
(0 mi)
Pre-delivery
1000 Km
(621 mi)
1ST
Service
7,000 Km
(3,726 mi)
2ND
Service
13,000 Km
(7,452 mi)
3RD
Service
19,000 Km
(11,178 mi)
4TH
Service
25,000 Km
(14,904 mi)
5TH
Service
Annual
inspec-
tion
1
Engine oil
Check/Level top up/
Change
IRRRRRR
Check every 500 km (310 mi)
2
Oil fi lter
Replacement R R R R R
In any case at every engine oil change
3
◙ Fuel fi lter
Check/Replacement I I R I
4
◙ Air fi lter
Check/Replacement R R RR
5
◙
Coolant
liquid
Check/Top up I I I I R I I
Replace Every 2 years or 13,000 km (8,078 mi)
6
◙
Cooling
system
Check the coolant level
IIIIIII
and make sure there
are no leakages
of fl uid from the vehicle
7
◙ Spark plugs
Check/Replacement I I R R I
Check the status, clean and adjust the distance between electrodes.
8
◙
Transmission
chain
Measure chain tension.
Check whether the
rear wheel is properly
aligned. Clean and
grease.
II I I II
Every 500 km (310 mi) and after every wash or if the motorcycle was used in the rain.
9
◙ Chain wheel
Check/Lubricate I I I I I I
Replace in any case at every chain change.
10
◙
Pinion/
Clamping
washer
Check/Replacement
II I I II
Replace in any case at every chain change.
11
◙
Fuel line
circuit
Check for faults and
leakages.
IIIR
Replace in any case every 3 years.
12
◙
Brake fl uid Check/Top up I I I I I I I
* clutch Replace Replace every 2 years.
13
◙
Front brake/
Rear brake
Check the fl uid
level and make sure
there are
no leakages form the
vehicle.
IIIIIII
14
◙ Brake pads
Check/Replacement I I I I I
Replace if worn up to limit.
15
◙
Swing arm
chain slide
Check/Replacement I I I I I
Replace if worn up to limit.
16
◙
Swing arm
chain guide
slide
Check/Replacement I I I I I
Replace if worn up to limit.
17
◙
Throttle
grip
Check operation and
adjust throttle cable
clearance, if necessary.
Lubricate throttle grip
housing and the cable.
IIIIIII
18
◙ Throttle body
Check operation/Adjust
clearance
II I I I
19
◙
Clutch
control
Check/Adjustment I I I I I I I
20
◙ Throttle body
Check/Adjustment I I I I I
21
◙
Valve clear-
ance
Check operation/Adjust
clearance
I
Check clearance every 22,000 km (13,670 mi)
MAINTENANCE INTERVALS
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder