Benelli TRK 502 Service Station Manual

3 - 7
NO.
Part
Checks or mainte-
nance interventions
0 Km
(0 mi)
Pre-delivery
1000 Km
(621 mi)
1ST
Service
7,000 Km
(3,726 mi)
2ND
Service
13,000 Km
(7,452 mi)
3RD
Service
19,000 Km
(11,178 mi)
4TH
Service
25,000 Km
(14,904 mi)
5TH
Service
Annual
inspec-
tion
22
◙
Distribution
chain
Check/Replacement R
Every 21,000 km (13048 mi)
23
◙
Distribution
chain slides
Check/Replacement R
When replacing the timing chain and every 22,000 km (13671 mi)
24
◙
Timing chain
tensioner
Check/Replacement R
When replacing the timing chain and every 22,000 km (13671 mi)
25
◙
Steering nut
and sleeve
Check/Adjustment T T T T T T T
26
◙
Steering
bearings
TTtnemecalpeR/kcehC
Every 19,000 km (11,806 mi) lubricate using lithium soap grease
27
◙
Front/rear
wheel bear-
ings
IItnemecalpeR/kcehC
Every 40,000 km (24900 mi)
28
◙
Swing arm
bearings
RIIItnemecalpeR/kcehC
Every 25,000 km (14904 mi)
29
◙ Swing arm
Check operation and
make sure the clear-
ance is not
excessive.Lubricate.
I I I I
30
◙
Front sus-
pension
Check operation and
make sure there are no
leakages.
I I I I I I
31
◙
Front sus-
pension oil
Replacement
R R
32
◙
Rear suspen-
sion
Checking/adjustment,
make sure
there are no leakages.
I I I I
Before each use
33
◙ Wheels
Check they are not
off-centred
or damaged.
I I I
Every 18,000 km (11,184 mi)
34
◙ Tyres
Check the depth of
tread and make sure
they are not damaged.
Replace, if necessary.
Check in ation pres-
sure.
Correct, if necessary.
I I I I I I
Replace if worn up to limit.
35
◙ Side stand
Check/Operation I I I I I I I
36
◙
Switch Check/Operation I I I I I I I
side stand
37
◙
Equipment,
lights, indica-
tor lights, and
switches
Check/Operation I I I I I I I
38
◙ Headlamp
Check/Operation I I I I I I
Adjustment At every change in vehicle set-up
39
◙ Horn
Check/Operation I I I I I I I
40
◙
Instrumen-
tation
Check/Operation I I I I I I I
41
◙
Battery
connections
Check/Operation I I I I I I I
42
◙
Electrical
System
Check/Operation I I I I I I I
43
◙
Ignition
switch
Check/Operation I I I I I I I
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
MAINTENANCE INTERVALS
II
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder