Troubleshooting for process-gas inlet pressure faults in the
TorchConnect console for OptiMix systems
Diagnostic codes 702, 705, 769, and 770
The 702, 705, 769, and 770 diagnostic codes identify a problem with the process-gas inlet pressure.
Process-gas inlet pressure has an effect on cut quality, cut speed, and consumable life.
The nitrogen (N
2
) and Argon (Ar) gas regulators inside the OptiMix gas connect console are set at
Hypertherm before the regulators are installed in the gas connect console. The regulators are set in a
dynamic condition, when gas is flowing, with 7.9 bar – 8.6 bar (115 psi – 125 psi) on the inlet and 6.9
bar (100 psi) on the outlet. A downstream 1.6 mm (0.063 inch) orifice is part of both regulator setting
configurations.
It can be necessary to adjust the regulators if the following conditions occur:
■
The N
2
shield inlet (P4) pressure is more than 7.5 bar (110 psi) or less than 6.2 bar (90 psi).
■
The Ar shield inlet (P4) pressure is more than 7.5 bar (110 psi) or less than 6.2 bar (90 psi).
Symptoms
Code Symptoms XPR models XPR action Code cancels with...
702 For a minimum of 200 milliseconds, the nitrogen
(N
2
) inlet pressure (P4) in the TorchConnect con-
sole is less than 5.52 bar (80 psi) or more than 8.61
bar (125 psi).
705 For a minimum of 200 milliseconds, the argon (Ar)
inlet pressure (P4) in the TorchConnect console is
less than 5.52 bar (80 psi) or more than 8.61 bar
(125 psi).
769 Line B Argon inlet pressure (P1) is less than 5.52
bar (80 psi) or more than 8.62 bar (125 psi).
770 Line B N
2
inlet pressure (P1) is less than 5.52 bar
(80 psi) or more than 8.62 bar (125 psi).
All models None • Set process
• Remote on-off
Corrective action to adjust the N
2
regulator
1. Install one of the following sets of consumables:
□
460 A O
2
/Air
□
460 A Mix/N
2
Diagnostics and Troubleshooting
8
354
811530 Instruction Manual XPR460