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Hypertherm XPR460 - Symptoms; Corrective Action; Troubleshooting for Low Fan Speeds - CAB FAN 1; Diagnostic Codes 747 and 750

Hypertherm XPR460
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For XPR170 and XPR300, the heat exchanger fans are in the plasma
power supply. For XPR460, the heat exchanger fans are in the cooler.
Symptoms
Code Symptoms XPR models XPR action Code cancels with...
748 The fan tachometer feedback for HXFAN 1 is less
than the minimum acceptable value.
All models
749 The fan tachometer feedback for HXFAN 2 is less
than the minimum acceptable value.
XPR300,
XPR460
None Set process
Remote on-off
Corrective action
1. Use the Fan diagnostic codes diagram on page 368 to identify the location of the HXFAN in the
cooler.
2. Make sure that the following fan connections are good, and tighten loose connections if found:
a. The fan connector
b. The wiring to J2 on the cooler fan power distribution PCB (PCB 3 in the cooler)
c. The wiring to J3.3 (HXFAN 1) and J4 (HXFAN 2) on the cooler fan power distribution PCB
(PCB 3 in the cooler)
d. The wiring to J5 on the cooler control PCB (PCB 2 in the cooler)
3. Examine the power output of the 48 VDC power source that is in the cooler.
4. If the power output is not correct, replace the 48 VDC power source.
5. Examine the solid-state relay, and make sure that it is operating correctly.
6. If you do not find any loose connections and the 48 VDC power source and solid-state relay are good,
replace the fan.
Troubleshooting for low fan speeds – CAB FAN 1
Diagnostic codes 747 and 750
Diagnostic codes 747 and 750 occur when the CAB FAN 1 fan is under performing.
Diagnostics and Troubleshooting
8
372
811530 Instruction Manual XPR460

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