SPECIFICATIONS
90-857046R1 NOVEMBER 2001 Page 1A-13
Torque Chart
Fastener Location
Diameter x
Length (mm)
Torque
lb-in. lb-ft..
Nm
Ignition
Coil Mounting Nuts M5 30 3.5
Coil Mount Plate Screw (Rear) M6 x 25 60 7
Coil Mount Plate Screw M6 x 30 75 8.5
Coil Plate Ground Screw M6 x 10 60 7
Spark Plug 12 mm 150 17
Charging & Starting System
Flywheel Cover Screws M6 x 25 75 8.5
Flywheel Nut N/A 116 157
Stator Screws (Electric) M5 x 30 85 9.5
Stator Screws (Manual) M5 x 25 85 9.5
Voltage Regulator Screws M6 x 40 75 8.5
Starter Motor Mount Bolts M8 x 45 21.5 29.5
Starter Cable Nut 1/4-20 60 7
Starter Motor Thru Bolts N/A 70 8
Battery Cable (+) Nut M6 60 7
Solenoid Plate Screw M6 x 14 45 5
Harness Retainer Screws M6 x 14 45 5
Wire Clamp Screw (Top of Block) M5 x 12 45 5
Cylinder Head
Cylinder Head Bolts (*) M9 x 95 34.5 47
Cylinder Head Bolts (*) M6 x 25 106 12
Baffle Plate Screws M4 x 10 Drive Tight
Valve Cover Screws M6 x 20 70 8
Valve Adjusting Nuts M6 120 13.5
Rocker Arm Shaft Screws M8 x 23 160 13 18
Driven Gear Screw M10 x 40 28 38
Cylinder Block/Crankcase
Crankcase Cover Bolts - Center (*) M8 x 82 22 30
Crankcase Cover Bolts - Outer (*) M6 x 35 106 12
Exhaust Cover Screws M6 x 35 106 12
Connecting Rod Bolts (*) Special 150 17
Oil Filter N/A 70 8
Oil Filter Nipple N/A 29.5 40
Powerhead Mounting Bolts (*) M8 x 110 33 44.5
Lifting Eye Screw M8 x 35 29 39.5
Oil Pressure Switch N/A 75 8.5
Oil Galley Plug 1/8-27 Pipe Plug 80 9
Oil Galley Plug 3/4-14 Pipe Plug 30 40.5
Oil Galley Plug 1/2-14 Pipe Plug 30 40.5
*NOTE:
Two Step Torque - See appropriate section of component for details.
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