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Mercury 40 FourStroke - Cylinder Head Removal

Mercury 40 FourStroke
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CYLINDER HEAD
Page 4A-22 90-857046R1 NOVEMBER 2001
Cylinder Head Removal
WARNING
Engine could possibly start when turning flywheel during adjustment. To prevent
this type of accidental engine starting and possible serious injury, always remove
spark plug leads from spark plugs.
1. Remove valve cover. Refer to Valve Cover Removal.
2. Remove timing belt from driven gear.
a
b
a-Timing Belt
b-Driven Gear
3. Remove the throttle and shift levers from side of cylinder head.
4. Remove the cylinder head and intake manifold assembly mounting screws.
a
c
b
a-Center Screw (8) M9 x 95
b-Flange Screw (4) M6 x 25
c-Intake Manifold Screw (6)

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