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Mercury 40 FourStroke - Installing Powerhead Components

Mercury 40 FourStroke
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CYLINDER BLOCK/CRANKCASE
Page 4B-3590-857046R1 NOVEMBER 2001
Installing Powerhead Components
1. Reinstall cylinder head. Refer to Section 4A Cylinder Head Installation.
IGNITION COMPONENTS
1. Refer to Section 2A for installation of the following ignition components.
a. Flywheel
b. Stator
c. Timing Belt
d. Ignition Coils
e. ECM
f. Crank Position Sensor
CHARGING AND STARTING SYSTEM COMPONENTS
1. Refer to Section 2B for installation of the following ignition components.
a. Starter Motor
b. Start Solenoid
c. Voltage Regulator
FUEL COMPONENTS
1. Refer to Section 3A and 3B for installation of the following components.
a. Fuel Pump
b. Carburetor
HARNESS AND BATTERY CABLE INSTALLATION
1. Install battery and harness cable assembly.

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