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Mercury 40 FourStroke User Manual

Mercury 40 FourStroke
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OUTBOARD MOTOR INSTALLATION
Page 1D-4 90-857046R1 NOVEMBER 2001
Steering Cable Seal
1. Mark tilt tube 1/4 in. (6.4 mm) from end. Install seal components.
2. Thread cap to the mark.
1/4 in. (6.4mm)
b
d
a
c
a-1/4 in. (6.4 mm) Mark
b-Plastic Spacer
c-O-Ring Seal
d-Cap
Steering Link Rod
1. Install steering link rod per illustration.
a
b
c
d
e
f
a-Special Bolt (10-823919) Torque to 20 lb. ft. (27.1 N·m)
b-Nylon Insert Locknut (11-826709113) Torque to 20 lb. ft. (27.1 N·m)
c-Spacer (12-71970)
d-Flat Washer (2)
e-Nylon Insert Locknut (11-826709113) Tighten Locknut Until it Seats, Then Back
Nut Off 1/4 Turn
f-Use Middle Hole – Steer Outboard to the Side to Gain Hole Access
IMPORTANT: The steering link rod that connects the steering cable to the engine
must be fastened using special bolt (“a” - Part Number 10-823919) and self locking
nuts (“b” & “e” - Part Number 11-826709113). These locknuts must never be replaced
with common nuts (non locking) as they will work loose and vibrate off, freeing the
link rod to disengage.
WARNING
Disengagement of a steering link rod can result in the boat taking a full, sudden,
sharp turn. This potentially violent action can cause occupants to be thrown over-
board exposing them to serious injury or death.

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Mercury 40 FourStroke Specifications

General IconGeneral
BrandMercury
Model40 FourStroke
CategoryOutboard Motor
LanguageEnglish

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