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Mercury 40 FourStroke - Thermostat and Exhaust Cover Installation

Mercury 40 FourStroke
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CYLINDER BLOCK/CRANKCASE
Page 4B-3390-857046R1 NOVEMBER 2001
Thermostat and Exhaust Cover Installation
1. Install oil filter. Tighten to specified torque using wrench p/n 91-802653.
2. Install exhaust cover along with the thermostat and thermostat cover. Use new gaskets.
3. Tighten screws to the first torque value in the sequence shown below. Repeat this procedure
for the second torque value.
h
e
d
c
91-802653
g
a
b
6
10
2
1
3
4
5
8
9
7
f
a-Exhaust Cover
b-Gasket
c-Thermostat
d-Gasket
e-Thermostat Cover
f-Oil Filter
g-Oil Filter Wrench
h-Exhaust Cover Screw (10) M6 x 35
Exhaust and Thermostat Cover Screw Torque
1st Torque: 53 lb-in. (6 Nm)
2nd Torque: 106 lb-in. (12 Nm)
Oil Filter Torque
70 lb-in. (8 Nm)

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