Mercury 40 FourStroke - Trim Motor Removal; Pump and Components Removal

POWER TRIM
90-857046R1 NOVEMBER 2001 Page 5B-31
Trim Motor Removal
1. Secure power trim assembly in a soft jaw vise.
2. Remove four (4) screws to remove motor/reservoir. Remove reservoir seal and coupler.
e
d
c
b
a
a-Screw (4)
b-Reservoir
c-Reservoir Seal
d-Coupler
e-Manifold Assembly
Pump and Components Removal
1. Remove pressure operated plugs on pump. Remove spring and check valve/poppet
(both sides). Use special tool CG 41-11 and special tool CG 41-14 with 5/16″ end to re-
move spool.
d
b
a
c
a
b
d
e
c
a-Plug (2)
b-Spring (2)
c-Check Valve/Poppet (2)
d-Seat (2)
e-Spool