Mercury 40 FourStroke User Manual

SPECIFICATIONS
90-857046R1 NOVEMBER 2001 Page 1A-15
Fastener Location
Diameter x
Length (mm)
Torque
lb-in. lb-ft.
Nm
Manual Tilt Assist
Plug, Velocity Valve N/A 75 8.5
Plug, Plunger (2) N/A 75 8.5
Shock Rod Piston N/A 90 122
Piston Spring Plate Screws N/A 35 4
Cylinder End Cap N/A 45 61
Tilt Cylinder/Reservoir Screws N/A 100 11
Accumulator N/A 35 47
Non-Bigfoot Gear Housing
Pinion Nut N/A 50 68
Bearing Carrier Screws M8 x 25 19 25.5
Vent, Fill/Drain Screw NA 60 7
Water Pump Cover Screws M6 x 16 60 7
Gear Housing Mounting Screws M10 x 45 40 54
Gear Housing Mounting Nut M10 40 54
Trim Tab Screw M8 x 20 23 31.5
Propeller Nut N/A 55 74.5
Bigfoot Gear Housing
Bearing Carrier Nut M8 25 34
Water Pump Base Screws M6 x 25 60 7
Water Pump Cover Screws M6 x 30 60 7
Vent, Fill/Drain, Oil Level Screw N/A 60 7
Gear Housing Mounting Bolts M10 x 45 40 54
Gear Housing Mounting Nut M10 40 54
Trim Tab Screw 7/16 x 1-1/4 in 22 30
Anode Screw M6 x 40 60 7
Propeller Nut
Throttle/Shift Linkage
Throttle/Shift Lever Screw M8 x 70 100 11.5
Throttle Cam Mounting Screw M6 x 40 75 8.5
Throttle Cam Screw 10-16 x 5/8 in. Drive Tight
Remote Control Cable Anchor Bracket Screws M6 x 16 75 8.5
Shift Spring Screw M5 x 16 45 5
Neutral Start Switch Screws M3 x 20 20 2.5
Shift Link Nut (Bigfoot) M6
Tiller Handle
Tiller Mounting Bracket Screws M10 x 90 35 47.5
Shift Handle Screw M8 x 150 100 11
Tiller Tube Retainer Screw M5 x 16 35 4
Tiller Mount Cover Screws M8 x 25 135 15
Pulley Case Screws Self Tapping 10-16 x 1/2 20 2.5

Mercury 40 FourStroke Specifications

General

Brand	Mercury
Model	40 FourStroke
Category	Outboard Motor
Language	English