SECTION 6
MAINTENANCE
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SECTION 6 - Maintenance
General, periodic maintenance is needed to keep Printer in good working order. Many tasks can be performed by
operators with basic supplies, no special tools needed. Other tasks should only be performed by trained service
personnel. NOTE: High volume usage may require more frequent maintenance.
Maintenance Supplies & Equipment: Flashlight, small telescoping mirror, hard-bristled toothbrush, tweezers,
small flathead screwdriver, powder-free nitrile gloves, protective clothing and eyewear, vacuum with wand,
deionized/distilled water, Super Lube 21030 synthetic grease (or equivalent), Loctite 38650 copper anti-seize (or
equivalent), can of compressed air, foam or lint-free cotton swabs, lint-free wipes, disposable shop towels.
AS NEEDED MAINTENANCE (Depending on Printer usage)
Cleaning (Remove media fibers and ink residue): Media path, Service Station (Wiper Roller, Platen)
Ink Revolver Couplings Inspect and clean after every Printhead removal.
Printhead Wipe as needed to maintain print quality.
Printhead Pen Driver PCA Clean contacts after every Printhead removal.
Lubrication Printhead Lift Assembly, Media Thickness Adjustment Assembly
Replacement Wiper Roller, Ink Waste Tray, Ink Revolver Couplings, Tubing, Belts.
DAILY MAINTENANCE
Ink Cartridge(s)
Clean manually prior to installing, after paper jams and when automated servicing does not
clear nozzles.
Media Path Clean to remove excess ink residue and debris.
Print Engine: System Components, Paper Path
surfaces (upper and lower)
Clean to remove excess ink residue and debris.
NOTE: DO NOT wipe Starwheel Assemblies.
Printhead Clean after: Installing/priming, removing/replacing, priming or repriming, contamination.
Service Station: Capping Station and Platen Empty/clean excess ink residue and debris.
BI-WEEKLY MAINTENANCE
Media Sensors Clean to remove excess ink residue and debris.
Print Engine Clean to remove excess ink residue and debris.
Wiper Roller, Cap Station Seal Inspect for proper operation and wear.
MONTHLY MAINTENANCE
Grit Rollers Inspect for proper operation and residue build-up.
Ink Tubing, Connections, Peristaltic Pump,
Pinch Valve & Vents, Buffer Boxes, Ink
Revolver Couplings
Inspect for leaks, kinks, pinches, proper operation.
Ink Waste Tray Inspect for excessive ink saturation or leakage.
Printhead Lift Motor Belts, Service Station
Motor Belts, Feed Motor Belt, Paper Path Motor
Belt, Media Thickness Adjustment Belts
Inspect for proper operation, debris and wear.
YEARLY MAINTENANCE
Check Firmware Version Verify latest version and update if needed.
Grit Rollers Clean to remove excess ink residue and debris.
Ink Tank Latches/Ink Tank Bay Inspect for proper operation, wear, debris, leakage.
Inspect Moving Parts: Media Path, Pump, Pinch
Valves and Service Station
Verify smooth operation. Listen for unusual noise indicating damage or wear.
Lubrication Printhead Lift Assembly, Media Thickness Adjustment Assembly
Service Station: Wiper Roller, Sled Assembly Clean to remove excess ink residue and debris.
WARNING!
ALWAYS POWER DOWN PRINTER BEFORE CONNECTING OR DISCONNECTING ANY WIRING
HARNESSES OR CABLE CONNECTIONS TO AVOID SERIOUS SHOCK OR INJURY.
CAUTION
ALWAYS USE APPROPRIATE PERSONAL PROTECTION EQUIPMENT (PPE).
USE ELECTROSTATIC DISCHARGE (ESD) PROTECTION WHEN MAINTAINING EQUIPMENT.
DISPOSE OF ALL MAINTENANCE WASTE IN ACCORDANCE WITH LOCAL REGULATIONS.
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