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IntelliVue MP70
Philips IntelliVue MP70 Service Manual
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Repairing the A
n
esthetic G
as Module
9
Anesthe
tic Gas M
o
dule
241
Figur
e
64
Extrac
ting the Sample Cell
Bracket
Fi
gure 6
5
R
eplacing the Sa
m
ple Cell
240
242
Table of Contents
Introduction
13
Who Should Use This Guide
13
How to Use This Guide
13
Abbreviations
13
Responsibility of the Manufacturer
14
Passwords
14
Theory of Operation
15
Integrated Monitor Theory of Operation
15
System Boundaries
15
Hardware Building Blocks
17
IntelliVue MP60
17
IntelliVue MP70
18
Optional Hardware
19
Compatible Devices
19
Power Supply
20
CPU Boards
20
I/O Boards
22
Data Flow
23
Data Acquisition
23
Data Provider System Service
23
Persistent Data Storage System Service
24
Display and User Interface Service
24
Data Output
24
Monitor Applications
24
Internal LAN (Measurement Server Link)
24
Philips Clinical Network
26
How does the Support Tool Work with the Monitor
26
Monitor Software Block Diagram
27
Block Diagram Legend
28
Testing and Maintenance
33
Concepts
33
Test Reporting
33
Recommended Frequency
34
Tests Recommended When Performing...
35
Installation
35
Repair
35
Preventive Maintenance
35
Performance Verifications
35
Upgrades
35
Tests
36
Visual Test
36
Power On Test
36
NBP Tests
36
NBP Accuracy Test
36
NBP Leakage Test
37
NBP Linearity Test
37
Valve Test
38
Sidestream CO2 Performance Test
38
Barometric Pressure Check and Calibration
39
Leakage Check
39
Pump Check
40
Flow Rate Check and Calibration
40
Noise Check
41
CO2 Gas Measurement Calibration Check
41
Calibration Verification
42
Reset Time Counters
42
Temperature Accuracy
43
ECG/Resp Performance Test
43
ECG Performance
43
Respiration Performance
43
Invasive Pressure Performance Test
44
SpO2 Performance Test
44
Cardiac Output Performance Test
44
Service Tool Procedure, Version 1
44
Service Tool Procedure, Version 2
45
BIS Performance Test
45
PIC/DSC Test
45
Nurse Call Relay Performance Test
45
Phone Jack Type Connector Test
45
Multi-Port Nurse Call Connector Test
46
ECG Sync Performance Test
47
VueLink Tests using VueLink Test Module
47
Test Procedure
47
Safety Testing
48
Warnings, Cautions, and Safety Precautions
48
Safety Test Procedures
49
Touchscreen Calibration
52
Troubleshooting
53
Introduction
53
How To Use This Section
53
Who Should Perform Repairs
53
Replacement Level Supported
53
Software Revision Check
54
Obtaining Replacement Parts
54
Troubleshooting Guide
54
Checks for Obvious Problems
54
Checks Before Opening the Instrument
55
Checks with the Instrument switched Off
55
Checks with the Instrument Switched On, AC connected
55
Initial Instrument Boot Phase
56
Troubleshooting Tables
58
How to use the Troubleshooting tables
58
Boot Phase Failures
59
Integrated Display is blank
61
Integrated Touch Display not functioning
62
External Display is blank
63
External Touch Display not functioning
64
General Monitor INOP Messages
65
Remote Alarm Device
66
Remote Extension Device
66
Speed Point
67
Keyboard/Mouse not functioning
67
Network related problems
69
Wireless Network
70
Multi-Measurement Server
71
MSL-related problems
72
Alarm Issues
74
Alarm Lamps
74
Alarm Tones
74
Alarm Behavior
74
Individual Parameter INOPS
75
Flexible Module Server
76
Integrated Module Slots
76
Printer
77
Recorder
78
MIB / RS232
80
Flexible Nurse Call Relay
81
Troubleshooting the ECG OUT
81
Data Flow Marker In and ECG Wave
82
Status Log
83
Troubleshooting with the Support Tool
83
Troubleshooting the Individual Measurements or Applications
85
Repair and Disassembly
87
Tools Required
87
Minimal Monitor Disassembly
87
Disconnecting the SpeedPoint
87
Removing the I/O Boards
89
Removing the ECG Out board if no SRL2 board is plugged
90
Removing the Integrated Module Slot, the Measurement Server Mount or blank covers
91
Separating the front and back half of the monitor
92
Removing Power Switch board
94
Removing the Backlights
95
Further Disassembly
95
Exchanging the Touchscreen
95
Exchanging the LCD Assembly
96
Removing Power Supply
98
Removing the Speaker
99
Removing the ECG Out Board with an SRL2 Board plugged
100
Removing the Video Board
101
Removing the Main Board
101
Flexible Module Server (FMS) Disassembly
103
Removing the Handle and the Measurement Server Mount
103
Plug-in Modules
107
Plug-In Module Disassembly
107
tcpO2/tcpCO2 Calibration Chamber Kit
108
Recorder Module Paper
109
Disassembly Procedures for the Measurement Server Extension
109
Removing the Front Cover
110
Removing the Extension Bottom Cover
110
Removing the CO2 Scrubber
111
Removing the Pump
112
Refit Procedures for the Measurement Server Extension
113
Refitting the CO2 Scrubber
113
Refitting the Pump
113
Refitting the Extension Bottom Cover
114
Refitting the Front Cover
114
General Reassembly/Refitting Comments
114
Following Reassembly
114
Parts
115
MP60/MP70 Parts
116
Exchange Parts
116
Replacement Parts
117
Flexible Module Server Parts
118
Exchange and Replacement Parts
118
Multi-Measurement Server Parts
119
Measurement Server Extension Parts (M3015A and M3016A)
121
Exchange Parts List
122
Plug-in Modules Part Numbers
124
Part Number Table
124
Exchange Modules, Table 1
124
Exchange Modules, Table 2
125
Plug-In Modules Replaceable Parts
127
Single-Width Plug-In Module
127
Double-Width Plug-In Module
127
Plug-in Module Replaceable Parts
128
Plug-In Module Language Specific Front Housings, Table 1
128
Plug-In Module Language Specific Front Housings, Table 2
129
Plug-In Module Specific Bezels
130
BIS Module Replaceable Parts
130
BIS Module Components
131
tcpO2/tcpCO2 Module Accessories
132
External Display Part Numbers
132
Remote Input Devices Part Numbers
133
Remote Alarm Device Part Numbers
134
Remote Extension Device Part Numbers
134
Installation Instructions
135
Unpacking the Equipment
135
Initial Inspection
136
Mechanical Inspection
136
Electrical Inspection
136
Claims For Damage and Repackaging
136
Claims for Damage
136
Repackaging for Shipment or Storage
136
Installing the Monitor (M8005A or M8007A)
136
Mounting Instructions
137
Assembling Mounts
137
Connections
138
Installing Interface Boards
139
Installing Remote Devices
139
Mounting the Remote Display (M8031A)
139
Connections
140
Flexible Module Server and/or Multi-Measurement Server
140
Attaching the MMS to a Mount
140
Detaching the Measurement Server from a Mount
140
Positioning the Measurement Server on a Clamp Mount
140
Mounting the MMS Mount to the FMS (M8048A)
141
Mounting the Remote Extension Device to the FMS
142
Mounting the BIS Module to the FMS
142
Mounting the FMS
143
Connections
143
MSL Cable Termination
144
Remote Alarm Devices
146
Mounting
146
Connections
146
Remote Extension Device
147
Mounting
147
Connections
148
Cabling
148
Philips Clinical Network
149
Flexible Nurse Call Relay
149
Connections
149
ECG Out Functionality
149
Connections
149
Configuration Tasks
151
Setting Altitude, Line Frequency and Barometric Pressure
151
Configuring the Equipment Label
151
Site Preparation
153
Introduction
153
Site Planning
153
Roles & Responsibilities
153
Site Preparation Responsibilities
153
Procedures for Local Staff
154
Procedures for Philips Personnel
156
Monitor M8005A and M8007A Site Requirements
156
Space Requirements
156
Environmental Requirements
156
Temperature
156
Humidity
157
Altitude
157
Electrical and Safety Requirements (Customer or Philips)
157
Safety Requirements
157
Electrical Requirements
157
Remote Device Site Requirements
157
Multi-Measurement Server M3001A or Flexible Module Server M8048A
159
Space Requirements Multi-Measurement Server M3001A
159
Space Requirements Flexible Module Server M8048A
159
Environmental Requirements Multi-Measurement Server M3001A
159
Environmental Requirements Flexible Module Server M8048A
159
Cabling Options and Conduit Size Requirements
160
Remote Displays (M8031A)
161
Space Requirements
161
Environmental Requirements
161
Electrical and Safety Requirements
161
Cabling Options and Conduit Size Requirements
161
Remote Alarm Devices
163
Space Requirements
163
Cabling Options and Conduit Size Requirements
163
Remote Extension Device
163
Space Requirements
163
Cabling Options and Conduit Size Requirements
163
Input Devices
164
Local Printer
164
Philips Medical LAN
164
MIB Interface
165
Flexible Nurse Call Relay Interface
165
ECG Out Interface
166
Anesthetic Gas Module
167
Introduction
167
Description
167
Product Structure
167
Physical Specifications
167
Environmental Specifications
168
Performance Specifications
168
CO2 Measurement
169
AWRR derived from CO2 Waveform
169
N2O Measurement
169
O2 Measurement
169
Alarm Delay:
170
Apnea Alarm:
170
INOP Alarms
170
General Measurement Principles
171
Theory of Operation
171
Main PC Board
172
Power Supply
172
Pneumatic System
172
Pump
173
Watertrap
174
Sample Flow Through the Pneumatic Path
174
Agent Identification Assembly
175
Measurement Principle
175
O2 Sensor
176
Specifications
176
Measurement Principle
176
Infrared Measurement Assembly
176
Installation and Patient Safety
178
Physical Installation
178
Environment
178
Label Sheet
179
Making Connections to the AGM
180
Sample Gas Connections to the Gas Exhaust
180
Returning the Gas Sample
180
Setting Up the Gas Return
181
Removing the Gas Sample
182
Setup and Configuration Procedures
182
Altitude Configuration
182
Connect Sample Input Tubing
182
Preventive Maintenance (PM) Tasks
182
Post-Installation Checks
183
Safety Requirements Compliance and Considerations
183
Explanation of Symbols Used
183
Power Supply Requirements
184
Grounding the System
184
Equipotential Grounding
184
Combining Equipment
185
Checking and Calibrating the Anesthetic Gas Module
186
Access Service Functions of the M1026A Anesthetic Gas Module
186
When and how to check the Philips M1026A Anesthetic Gas Module
187
Equipment required for checking
188
Checks and adjustments
188
Performance Leakage Check
188
Performance Diagnostic Check
189
Performance Flowrate Check
189
Total Flowrate Check and Adjustment in Purge Mode
190
Measurement Path Flowrate Check and Adjustment
190
Total Flowrate Check in Normal Mode
192
Zero Calibration
192
Barometric Pressure Check and Calibration
193
Span Calibration Check
194
Disposal of Empty Calibration Gas Cylinder
197
Maintaining the Anesthetic Gas Module
198
Preventive Maintenance (PM) Tasks
198
Cleaning
198
Replace PM Parts
199
Internal Nafion Tubing with Bacterial Filters and manifold Seals
199
Room-Air Filter
200
Pump Filter
201
Performance Checks
202
Other factors to maximize uptime or reduce cost of ownership:
202
Troubleshooting the Anesthetic Gas Module
203
Compatibility Criteria for the AGM and the IntelliVue Monitors
203
Flow Charts for Communication and Measurement Type Problems
203
Hardware Related Troubleshooting Strategy
209
INOPs
210
Calibration Checks
213
Calibration Checks Troubleshooting Table
213
Diagnostic Checks
215
Problem Solving Hierarchy
215
Pneumatic System Diagnostic Checks
216
O2 Assembly Diagnostic Checks
217
Optical Path Disgnostic Checks
219
IR Measurement Assembly Diagnostic Checks
220
Agent ID Assmebly Diagnostic Checks
221
Power Supply Diagnostic Checks
222
Operating Temperature Diagnostic Checks
223
Test Points, Connectors and Jumpers
223
Test Points
223
Connectors
224
Jumpers
225
Repairing the Anesthetic Gas Module
227
Introduction
227
The Top Cover
230
Removal
230
Replacement
230
Lifting the IR Measurement Mounting Bracket
233
Removal
233
Replacement
233
Infrared Measurement Assembly Head
235
Transferring NVRAM Data to a Replacement Head
235
Sample Cell
239
Removal
239
Replacement
239
Solenoid Valve #1
242
Removal
242
Replacement
242
Power Supply Unit
244
Removal
244
Replacement
244
Main PC Board
245
Removal
245
Replacement
246
O2 Sensor
247
Removal
247
Replacement
248
Agent Identification Head
251
Removal
251
Replacement
251
Pump
252
Removal
252
Replacement
252
Fan
253
Removal
253
Replacement
254
Solenoid Valve #2
256
Removal
256
Replacement
256
Top Cover PC Board
258
Removal
258
Replacement
258
Watertrap Manifold and Protector
259
Removal
259
Replacement
259
Power Fuses
260
Removal
260
Replacement
260
Test and Inspection Matrix
262
When to Perform Test Blocks
266
Safety Test Appendix
267
Parts List
270
Calibration Equipment
274
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Philips IntelliVue MP70 Specifications
General
Brand
Philips
Model
IntelliVue MP70
Category
Medical Equipment
Language
English
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