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Siemens SINAMICS S120 Combi User Manual
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Addition
al system c
ompo
nents
9.1
Term
inal Mod
ule TM5
4F
SINAMICS S120
Combi
206
Manual
,
11/2017
,
6SL3097
-
4AV00
-
0BP7
9.1.6
Dimension dr
awing
Figure
9-3
Dimension dr
awing of Term
inal M
odule TM54F,
all data in
mm and (inche
s)
205
207
Table of Contents
Default Chapter
5
Preface
5
Table of Contents
11
1 Fundamental Safety Instructions
19
General Safety Instructions
19
Equipment Damage Due to Electric Fields or Electrostatic Discharge
24
Warranty and Liability for Application Examples
24
Industrial Security
25
Residual Risks of Power Drive Systems
26
2 System Overview
27
SINAMICS S120 Combi Components
27
System Data
30
Derating as a Function of the Installation Altitude and Ambient Temperature
32
3 Line-Side Power Components
33
Introduction
33
Information on the Disconnector Unit
34
Line-Side Overcurrent Protective Devices
34
Line Supply Connection Via Residual-Current Devices
35
Overvoltage Protection
37
Line Filters
37
Description
37
Safety Instructions for Line Filters
38
Interface Description
40
Overview
40
Line/Load Connection
41
Dimension Drawing
41
Technical Data
42
Line Reactors
43
Description
43
Safety Instructions for Line Reactors
43
Interface Description
44
Overview
44
Line/Load Connection
45
Dimension Drawings
46
Technical Data
47
Line Connection Versions
48
Ways of Connecting the Line Supply
48
Operating Line Connection Components on the Line Supply
49
Operation of the Line Connection Components Via a Transformer
49
Line Connection Conditions
50
Dimensioning an Isolating Transformer / Autotransformer for Several Loads
51
Operation of the Line Connection Components Via an Autotransformer
55
Operation of the Line Connection Components Via an Isolating Transformer
56
4 S120 Combi Power Modules
59
Introduction
59
Description
59
Module Versions
61
Approved Controls
62
Expansion Axes that Can be Connected
63
Safety Instructions for Combi Power Modules
64
Interface Description
68
Overview Diagrams
68
X1 Line Connection
72
X2-X5 Motor Connection
72
X11 Brake Connection
74
X12/X13 Fan Connection
74
X21/X22 EP Terminals
75
X200-X205 DRIVE-Cliq Interfaces
77
X220 TTL Encoder
79
X224 24 V Connector
82
Connection Examples
83
Meaning of the Leds on the S120 Combi
85
Dimension Drawings
87
Installation
88
Drilling Patterns and Installation Cut-Outs
88
Installing the Reinforcement Plates
90
Description
90
Installation
91
Technical Data
94
Installing an S120 Combi Power Module
95
Assembling a Drip Protection Grid
96
Mounting an External Fan Module
97
Description
97
Overview
97
Dimension Drawing
99
Installation
100
Technical Data
103
Electrical Connection
103
Stripped Length for the Line Supply and Power Cables
103
Line Supply Cable
105
Power Cables for Motors
106
Signal Cables at the EP Terminals
107
Technical Data
108
Characteristic Curves
113
Derating Characteristics
119
5 Topology Rules for DRIVE-Cliq
121
Connection Examples
124
Operation with a 3 Axes Power Module
124
Operation with a 4 Axes Power Module
126
6 Motor Modules Booksize Compact as Expansion Axes
129
Description
129
Safety Instructions for Motor Modules Booksize Compact
130
Interface Description
133
Overview
133
X1/X2 Motor Connection
135
X11/X12 Motor Brake Connection
136
X21/X22 EP Terminals / Temperature Sensor Motor Module
137
X200-X203 DRIVE-Cliq Interface
138
Connection Example
139
Meaning of the Leds on the Motor Module Booksize Compact
140
Dimension Drawings
141
Installation
144
Technical Data
145
Characteristics
147
600 DC Link Components
151
Control Supply Module CSM
151
Description
151
Safety Instructions for Control Supply Modules
152
Interface Description
154
Overview
154
X1 Line Connection
155
X21 Signaling Contact
156
X24 24 V Terminal Adapter
156
S1 DIP Switch
157
Connection Example
158
Meaning of the Leds on the Control Supply Module
160
Dimension Drawing
161
Installation
162
Technical Data
163
Characteristics
164
Braking Module Booksize
165
Description
165
Safety Instructions for Braking Modules Booksize
166
Interface Description
168
Overview
168
X1 Braking Resistor Connection
169
X21 Digital Inputs/Outputs
170
Connection Example
171
Meaning of the Leds
172
Dimension Drawing
173
Installation
174
Technical Data
174
Characteristic Curves
175
Braking Resistors
176
Description
176
Safety Instructions for Braking Resistors
177
Dimension Drawings
178
Technical Data
180
8 Electrically Connecting Motor Modules and DC Link Components
181
Introduction
181
Removing the Front Cover and Opening the DC Link Cover on the S120 Combi
181
Connection of DC Link Busbars and 24 V Busbars
183
Connecting an Additional Component
186
9 Additional System Components
189
Terminal Module TM54F
189
Description
189
Safety Instructions for TM54F Terminal Modules
190
Interface Description
191
Overview
191
X500/X501 DRIVE-Cliq Interfaces
192
X514 Power Supply for Digital Outputs and Sensors
192
X520 Sensor Power Supply
193
X521 Fail-Safe Digital Inputs and Dynamically Adjustable Power Supply
194
X522 Fail-Safe Digital Inputs
195
X523 Fail-Safe Digital Output
196
X524 Electronics Power Supply
197
X525 Fail-Safe Digital Output
198
X531 Fail-Safe Digital Inputs + Power Supply with Forced Dormant Error Detection
199
X532 Fail-Safe Digital Inputs
200
X533 Fail-Safe Digital Output
201
X535 Fail-Safe Digital Output
202
Connection Example
203
Meaning of Leds
204
Meaning of the Leds on the Terminal Module TM54F
204
Dimension Drawing
206
Installation
207
Protective Conductor Connection and Shield Support
208
Technical Data
209
DRIVE-Cliq Hub Module DMC20
209
Description
209
Safety Instructions for DMC20 DRIVE-Cliq Hub Modules
210
Interface Description
211
Overview
211
X500-X505 DRIVE-Cliq Interfaces
212
X524 Electronics Power Supply
212
Meaning of the LED
213
Meaning of the LED on the DMC20
213
Dimension Drawing
214
Installation
215
Technical Data
216
DRIVE-Cliq Hub Module External DME20
217
Description
217
Safety Instructions for DME20 DRIVE-Cliq Hub Modules
217
Interface Description
218
Overview
218
X500-X505 DRIVE-Cliq Interfaces
219
X524 Electronics Power Supply
220
Dimension Drawing
221
Installation
222
Technical Data
222
Specifications for Use with UL Approval
223
10 Encoder System Connection
225
Sensor Module Cabinet-Mounted SMC20
225
Description
225
Safety Instructions for SMC20
225
Interface Description
226
Overview
226
X500 DRIVE-Cliq Interface
227
X520 Encoder System Interface
228
X524 Electronics Power Supply
229
Meaning of Leds
230
Meaning of the LED on the Sensor Module Cabinet-Mounted SMC20
230
Dimension Drawing
231
Mounting
232
Technical Data
233
Sensor Module Cabinet-Mounted SMC30
234
Description
234
Interface Description
235
Overview
235
X500 DRIVE-Cliq Interface
236
X520 Encoder System Interface
236
X521 / X531 Alternative Encoder System Interface
238
X524 Electronics Power Supply
239
Meaning of the Leds
240
Meaning of Leds on the Sensor Module Cabinet-Mounted SMC30
240
Dimension Drawing
241
Mounting
242
Protective Conductor Connection and Shield Support
243
Technical Data
244
Sensor Module External SME20
249
Description
249
Safety Instructions for SME20
249
Interface Description
250
Overview
250
DRIVE-Cliq Interface
250
Encoder System Interface
251
Connection Example
252
Dimension Drawing
253
Installation
253
Technical Data
254
Sensor Module External SME25
256
Description
256
Interface Description
256
Overview
256
DRIVE-Cliq Interface
257
Encoder System Interface
258
Connection Example
259
Dimension Drawing
259
Installation
260
Technical Data
260
11 Accessories
263
DRIVE-Cliq Cabinet Bushing
263
Description
263
Interface Description
264
Overview
264
Dimension Drawings
265
Installation
266
DRIVE-Cliq Cabinet Bushing for Cables with M12 Plug/Socket
268
Technical Data
269
DRIVE-Cliq Coupling
270
Description
270
Safety Instruction for DRIVE-Cliq Cables
270
Interface Description
271
Overview
271
Dimension Drawing
271
Mounting
272
Technical Data
272
12 Cabinet Design and EMC
273
General Information
273
Safety Instructions with Respect to Control Cabinet Design
274
Notes on Electromagnetic Compatibility (EMC)
274
DC Supply
276
General Information
276
Power Supply and Connection of Components
278
Overcurrent Protection in the 24 V Solid-State Circuit
279
Typical 24 V Current Consumption of the Components
280
Selecting Power Supply Units
282
Connection System
283
DRIVE-Cliq Signal Cables
283
Power Cables for Motors
284
Approved Power Cables
284
Current-Carrying Capacity and Derating Factors for Power Cables and Signal Cables
287
Connectable Cable Cross-Sections for Spring-Loaded Terminals
288
Connectable Cable Cross-Sections for Screw Terminals
288
Cable Lugs
290
Cable Shielding and Routing
291
Protective Connection and Equipotential Bonding
293
Note on Control Cabinet Cooling
294
General Information
294
Ventilation
297
Dimensioning Climate Control Equipment
299
Power Loss of Components in Rated Operation
300
General Information
300
Power Losses for SINUMERIK Control Systems, DC Link Components and Supplementary System Components
300
Power Losses for S120 Combi Power Modules
301
Power Loss for Line Filters and Line Reactors
301
Electronics Losses of Power Units
302
Losses in Partial-Load Operation
302
13 Service and Maintenance
305
Spare Parts
305
Replacing the Fan
306
Safety Instructions When Replacing a Fan
306
Replacing the Internal Fan on the S120 Combi Power Module
306
Replacing the Fan on the Motor Modules Booksize Compact
309
Cleaning the S120 Combi Heat Sink
311
Forming the DC Link Capacitors
313
Recycling and Disposal
315
Appendix
317
List of Abbreviations
317
Documentation Overview
326
Index
327
Other manuals for Siemens SINAMICS S120 Combi
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User Manual
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Siemens SINAMICS S120 Combi Specifications
General
Brand
Siemens
Model
SINAMICS S120 Combi
Category
Control Unit
Language
English
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