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SIPOS SEVEN 2SA7 User Manual

SIPOS SEVEN 2SA7
124 pages
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Operation instructions
Electric actuators
2SA7, 2SG7, 2SQ7
Issue: 05.18 Y070.302/EN
Subject to changes without notice!
PROFITRON
HiMod

Table of Contents

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SIPOS SEVEN 2SA7 Specifications

General IconGeneral
BrandSIPOS
ModelSEVEN 2SA7
CategoryController
LanguageEnglish

Summary

General Information

Safety Information

Provides essential safety instructions and warnings for operating the actuators.

Transport and Storage

Details on how to safely transport and store the actuators.

Notes to the Operation Instructions

Provides notes on using the operation instructions and explains symbols.

Scope

Defines the scope and limitations of the operation instructions.

Supplementary Operation Instructions

Lists supplementary operation instructions for specific components or features.

General Information

Functional Principle

Explains the basic functional principle of the electric actuators and their components.

Sub-assemblies

Describes the main sub-assemblies of the SIPOS SEVEN actuators.

Block Diagram (Electrical Connections)

Provides a block diagram illustrating electrical connections for actuators.

Assembly and Connection

Mount to Valve/Gear

Instructions for mounting the actuator to a valve or gear unit.

General Assembly Instructions for all Output Shaft Types

General instructions applicable to all output shaft types during assembly.

Output Shaft Type A

Specific assembly instructions for output shaft type A.

Mount Stem Protection Tube

Instructions for mounting the stem protection tube.

Electrical Connection

Details on how to perform electrical connections for the actuator.

Connection with Round Plug

Instructions for making electrical connections using a round plug.

Fieldbus Connection

Instructions for establishing a fieldbus connection to the actuator.

External Potential Conductor Connection

Procedures for connecting the external potential conductor for grounding.

Separate Mounting

Instructions for mounting the electronics unit separately from the gear unit.

Instructions on Operator Control and Operation

Crank Handle, Hand Wheel

Explains the operation using the crank handle and hand wheel.

Light Emitting Diodes (LED) and Display

Overview of LEDs and the display for actuator status indication.

Overview of Light Emitting Diodes

Details the meanings and functions of the light emitting diodes (LEDs).

Overview of Status Indication

Explains the different display areas and status indications.

Texts/Symbols in the Status Indication

Explains texts and symbols used in the actuator's status indication display.

End Position Symbols and Position Bars

Describes end position symbols and how position bars indicate actuator status.

Actuator Status Indication

Details how to interpret the actuator status displayed on the device.

Status Messages in the Display Including Explanation

Lists status messages and their corresponding explanations and possible remedies.

Navigation Through the Menus

Explains how to navigate through the actuator's menu system using the Drive Controller.

Operation of the Drive Controller

Details the operation sequences for using the Drive Controller for menu navigation.

Explanation of Symbols, Texts within Menu

Explains symbols, texts, and graphical elements found within the actuator's menus.

Step-by-Step Setting

Describes the process for step-by-step parameter setting.

Digit Setting

Explains how to perform digit-based setting for parameters.

Start Menu

Control Mode

Explains how to change the actuator's control mode (Local, Remote, Off).

"LOCAL" Control Mode: ‘Local' Actuator Operation

Details how to operate the actuator locally using the 'Local operation' mode.

"REMOTE" Control:

Describes the 'Remote' control mode where the actuator is managed by an automation system.

"OFF" Control:

Explains the 'Off' control mode where actuator operation is not possible.

Language Selection

Instructions for selecting the display language for the actuator.

Main Menu Overview

Provides an overview of the main menu items and their functions.

User Management

General Information

General information on user levels and access authorization for actuator functions.

Assign Password to User Level/Change Password of a User Level

Steps for assigning or changing passwords for different user levels.

Enable User Level

Instructions on how to enable specific user levels for accessing functions.

Commissioning

General Information

General information and safety precautions prior to commissioning the actuator.

Sequence of the Commissioning Actions

Outlines the sequence of actions required for actuator commissioning.

Additional Gear

Explains the functional principle and use of additional gears with actuators.

Select Additional Gear and Change Parameters

Steps to select an additional gear and adjust its parameters.

Parameters and Their Values in the ‘Additional Gear’ Menu

Details the parameters and their possible values for additional gears.

Max. Output Torque

Specifies the maximum output torque or force for additional gears.

Max. Input Speed

Specifies the maximum input speed for additional gears.

Rev./Stroke

Defines Rev./stroke, positioning angle, or stroke for additional gears.

Signaling Gear Setting

Describes the signaling gear setting for actuators with signaling gears.

Program Closing Direction, Speeds, Cut-off Modes and Tripping Torques

Configuring closing direction, speeds, cut-off modes, and tripping torques.

Select the Closing Direction

Instructions for selecting and changing the actuator's closing direction.

Program Speeds/Positioning Times

Details on programming actuator speeds and positioning times.

Program Cut-off Modes and Tripping Torques/Forces

Configuring cut-off modes and tripping torques or forces.

The Set Cut-off Mode

Explains how the set cut-off mode is indicated and its default value.

Tripping Torque/Tripping Force

Details on setting tripping torques and forces based on actuator sizing.

Adjust End Positions for Version with Signaling Gear

Adjusting end positions for actuators equipped with a signaling gear.

General Information

General information and prerequisites for adjusting actuator end positions.

Schematic Representation of the Signaling Gear Ratio and End Position Settings

Illustrates the schematic representation of signaling gear ratio and end position settings.

Signaling Gear Ratio

Details how to determine and set the signaling gear ratio.

Procedure for Initial End Position Adjustment

Step-by-step procedure for the initial adjustment of actuator end positions.

Turn Central Wheel to Mid-Position

Illustrates turning the central wheel to the mid-position during end position adjustment.

End Position Selection

Shows the display for selecting the end position to be set.

Approach End Position in OPEN Direction

Illustrates approaching the end position in the OPEN direction.

Travel-Dependent Cut-off Mode:

Describes approaching the end position using travel-dependent cut-off mode.

Torque-Dependent Cut-off Mode

Describes approaching the end position using torque-dependent cut-off mode.

Adjust Central Wheel

Illustrates adjusting the central wheel during end position adjustment.

First End Position Setting is Correct

Confirms the correct setting of the first end position.

Approach End Position CLOSED in Travel Dependent Cut-off Mode

Illustrates approaching the CLOSED end position in travel-dependent mode.

End Position Range Exceeded

Indicates when the end position range has been exceeded during adjustment.

Approach End Position CLOSED in Torque Dependent Cut-off Mode

Illustrates approaching the CLOSED end position in torque-dependent mode.

End Position Setting Correct

Confirms the successful end position setting.

Readjust End Positions

Procedure for readjusting previously set end positions.

End Position Adjustment

Shows the display for end position adjustment.

Select End Position

Illustrates the selection of an end position for readjustment.

Approach New End Position

Guides the user to approach the new end position.

Accept New End Position

Shows how to accept the adjusted end position after adjustment.

End Position Readjustment Correct

Confirms that the end position readjustment was successful.

Adjust Mechanical Position Indicator

Instructions for adjusting the mechanical position indicator.

Position Indicator Symbols

Shows the symbols used for OPEN and CLOSED positions on the indicator.

Adjust Position Indicator

Illustrates the process of adjusting the mechanical position indicator.

Position Indicator for 2SG7

Shows the position indicator specifically for the 2SG7 model.

Position Indicator for 2SQ7

Shows the position indicator specifically for the 2SQ7 model.

Adjust End Positions for Version with "Non-Intrusive" Position Encoder

Adjusting end positions for actuators with a non-intrusive position encoder.

New Setting (Initial Setting)

Initial setting procedure for end positions with a non-intrusive encoder.

End Position Readjustment

Displays the interface for end position readjustment.

End Position Setting with or without Parameters

Shows end position setting options, with or without full parameters.

End Position Selection

Illustrates the selection of an end position for adjustment.

Approach End Position in OPEN Direction

Guides approaching the OPEN end position.

Accept End Position

Shows how to accept the adjusted end position.

Approach End Position CLOSED

Illustrates approaching the CLOSED end position.

End Position CLOSED Reached

Indicates when the CLOSED end position has been reached.

End Position Adjustment

Displays the end position adjustment interface.

Select End Position

Shows the selection of an end position for readjustment.

Approach and Accept New End Position

Illustrates approaching and accepting a new end position.

End Position Readjustment Correct

Confirms that the end position readjustment was successful.

Parameters and Possible Parameter Values

Parameter Menu

Provides an overview of the parameter menu structure for actuator configuration.

Valve-Specific Parameters

Lists and describes parameters that directly affect the valve's operation.

Change Parameters in the 'Valve' Menu

Instructions for changing parameter characteristics within the 'Valve' menu.

Change the Numerical Value of a Parameter

Details how to change numerical values for parameters like tripping torque.

Parameters and Their Values in the ‘Valve’ Menu

Lists default values and settings for valve-specific parameters.

End Position Range Parameter

Describes the parameter for setting the end position range.

Retry Torque Block Parameter

Explains the parameter for handling torque blocks and retries.

Control System Parameters

Overview of parameters for integrating the actuator with control systems (DCS).

Overview of Control System Menu

Lists possible parameters within the Control System menu.

Operation Sequence: Changing the Parameters in the 'Control System' Menu

Describes the procedure for changing parameters in the Control System menu.

Control System – Control Mode

Explains how to set the control mode for the actuator via the control system.

Binary Control Mode

Details the binary control modes available for DCS integration.

Analog Control Mode

Explains the analog control modes for DCS integration.

Fieldbus Control Mode

Describes fieldbus control modes for DCS integration.

Internal Control Mode

Explains the internal control mode for DCS integration.

Control System – Alternative Control Mode

How to set up an alternative control mode for the actuator via DCS.

Control System – Binary Input

Configuration of binary inputs for control system integration.

MODE Input

Functions controlled by the MODE input for system integration.

Control System – Analog Input AI1

Setting up analog input AI1 for setpoints or speed control.

Control System – Analog Input AI2

Configuration of analog input AI2, if available.

Control System– Binary Outputs

Details on the 8 available binary feedback outputs for the control system.

Output 1

Configuration options for signaling output 1.

Control System – Analog Output AO1

Configuring analog output AO1 for feedback signals.

Blinker CL/OP Parameter + End Position Signaling

Illustrates blinker and end position signaling for binary outputs.

Control System – Analog Output AO2

Configuration of analog output AO2, if available.

Control System – Fieldbus

Details on configuring the PROFIBUS DP interface for DCS integration.

MODBUS

Configuration settings for the MODBUS interface.

HART

Configuration settings for the HART interface.

Safety Relevant Parameters

EMERGENCY Operation:

Describes how EMERGENCY operation can be triggered.

EMERGENCY Input

Configuration of the EMERGENCY input signal.

EMERGENCY Speed

Setting the actuator speed during EMERGENCY operation.

EMERGENCY Position

Setting the actuator's position during EMERGENCY operation.

Fault Control Source

Defines actuator behavior upon loss of control signal.

Software Functions

Enabling Software Functions and Customer Variants

Steps to enable optional software functions and customer variants.

Positioner

Details on the Positioner software function for precise control.

Proportional Move

Configuration of the Proportional move function for actuator operation.

Optional Software Functions

Lists and describes various optional software functions available for actuators.

Special Parameters

Fig.: ‘Special Parameters’ Menu

Visual overview of the Special Parameters menu.

Tag Number

Instructions for entering a tag number for plant identification.

Separate Mounting

Parameter for setting up separate mounting of electronics and gearbox.

Intermediate Contacts

Defines setting ranges for intermediate contact signals.

Motor

Settings related to motor heating, warning, and protection.

Maintenance Intervals of Valve

Settings for planning valve maintenance based on operating hours or cycles.

Check Maintenance

Enables or disables the check for maintenance limits.

Close Tightly

Function to ensure the actuator closes tightly.

Rise Time

Parameter to adjust the rise time for speed control.

DC Brake

Setting for the DC brake function to stop the motor.

Delay of Power Failure Message

Sets a delay time for power failure messages to avoid false alarms.

Torque Measurement Flange

Configures the use of a torque measurement flange.

Thresholds for Detection of Wire Break at Analog Outputs

Sets thresholds for detecting wire breaks in analog outputs.

Test Operation

Enables a continuous test operation cycle for the actuator.

DC Link Voltage Limitation

Limits the DC link voltage to prevent issues during standstill.

Runtime Monitoring

Monitors actuator runtime and detects errors.

End Position Speed

Sets the speed at which the actuator operates within end position ranges.

Quick Start

Configures a quick start function for faster leaving of end positions.

Quick Start/Stop

Configures a quick start and stop function for approaching end positions.

Autom. TL Adapt. End Position

Automatically adapts end positions to compensate for wear or temperature changes.

DCS Acceptance Time

Sets the acceptance time for signals from the DCS.

System Settings

Display

Settings related to the actuator's display.

Display Orientation

Adjusts the display orientation for better legibility.

Standby Screen

Selects the information shown on the display in standby mode.

Fast to Local

Enables immediate local operation of the actuator.

Set Standby Time

Sets the time interval before the display enters standby mode.

Activate Standby

Manually activates the display's standby mode.

Adjust Real Time Clock

Adjusts the actuator's date and time settings.

Activate, Deactivate Bluetooth

Manages the activation and deactivation of the Bluetooth function.

Remote Control Unit

Information on using a remote control unit for actuator operation.

Operation Sequence: Activate Remote Control Unit

Steps to activate the remote control unit function for the actuator.

Torque Curve

General Information

General information on recording and comparing torque curves for preventive monitoring.

Record Torque Curve

Step-by-step procedure for recording a torque curve directly on the actuator.

Save Torque Curve on USB Flash Drive

Instructions for saving recorded torque curves to a USB flash drive.

Observe

Electronic Name Plate

Displays information from the actuator's electronic name plate.

Tag Number

Shows the tag number entered for plant identification.

Order Number and Equipment

Lists the actuator's order number and equipment characteristics.

Serial Number

Displays the serial number of the current electronics unit.

Original Serial Number

Shows the original serial number of the electronics unit.

Firmware Version

Displays the current firmware version number and issue number.

Inputs and Outputs (Observe)

Displays the status of binary and analog inputs and outputs.

Binary Inputs

Shows the voltage level of binary inputs (CLOSE, OPEN, STOP, etc.).

Analog Input and Outputs

Displays measured currents for analog inputs and outputs.

Torque Switch (2SQ7 Only)

Indicates if torque switches are active for 2SQ7 models.

Fieldbus Communication

Displays status of fieldbus communication (PROFIBUS DP).

Modbus

Displays status of Modbus communication.

HART

Displays status of HART communication.

Actuator Status

Provides current operating data like speed, torque, temperature, and status.

Torque Zero Adjustment

Procedure for adjusting the torque zero point when using a torque measurement flange.

Diagnosis (Operating Data and Maintenance Limits)

Operation Data Actuator

Displays operational data such as switching cycles and motor operating hours.

Valve Maintenance Limits

Shows defined limits for valve maintenance based on cycles or hours.

Maintenance Valve

Indicates whether valve maintenance is necessary or has been reset.

Communication and Data Exchange

Remote Control

Methods for controlling the actuator remotely via DCS or fieldbus.

COM-SIPOS PC Parameterization Software

Overview of the COM-SIPOS software tool for actuator configuration and monitoring.

USB Port

Information on connecting to the actuator via the USB port.

Data Exchange via USB Flash Drive

Describes how to exchange data with the actuator using a USB flash drive.

Update Firmware

Instructions for updating the actuator's firmware via USB.

Download Parameters to USB Flash Drive

Saving actuator parameters, settings, and operational data to a USB drive.

Upload Parameters from USB Flash Drive

Loading customer-modifiable parameters from a USB drive back to the actuator.

Save Torque Curve

Refers to saving torque curves to a USB flash drive.

Clone Actuator

Function to duplicate actuator parameters to a new electronics unit.

Maintenance, Inspection, Service

General Information

General safety guidelines and recommendations for actuator maintenance.

Lubrication Intervals and Lubricants

Information on lubrication intervals and types of lubricants for actuators.

Lubricant Assignment and Quantity

Details lubricant quantities and assignments for different actuator types.

Spare Parts

General Information

General information on ordering and identifying spare parts.

Spare Parts List

Lists recommended spare parts for actuators, including part numbers.

Exploded Views

Exploded views of the gear unit 2SA7... showing component identification.

Gear Unit 2SA7...-

Exploded view of the 2SA7... gear unit, detailing its components.

Small Part-Turn Gear Unit 2SG7...-

Exploded view of the 2SG7... small part-turn gear unit.

Small Part-Turn Gear Unit 2SQ7...-

Exploded view of the 2SQ7... small part-turn gear unit.

Electronics Unit

Exploded views of the electronics unit for different motor sizes.

EU Declaration of Conformity/Declaration of Incorporation

General Information

Declares conformity with Machinery and Low Voltage Directives.

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