Section 08 BODY / FRAME
Sub-Section 02 (BODY)
08-02-2
DECAL
To remove a decal ; heat old decal with a heat gun
and peel off slowly.
Using isopropyl alcohol, clean the surface and dry
thoroughly.
Apply liquid soap to new decal and carefully posi-
tion the decal. Using a sponge or a squeegee, re-
move the air bubbles and surplus water working
from the center toward the edges. Allow to air
dry.
CAUTION : Do not apply isopropyl alco-
hol or solvant directly on decals.
WINDSHIELD INSTALLATION
When peeling off the protective film some poly-
ethylene particles may remain on the windshield.
A soft clean cloth moistened with naphtha (camp-
ing equipment fuel) will easily remove the remain-
ing particles.
WARNING : Naphtha is flammable and
explosive under certain conditions. Al-
ways manipulate in a well ventilated area. Do
not smoke or allow open flames or sparks in
the vicinity.
Position the windshield on the hood then push it
down until the tabs are fully inserted into the hood
slots. Lock the windshield tabs in position using
latches as shown.
S-SERIES
1. Latch
2. Temporary remove headlamp molding for windshield installation
BELT GUARD
Disassembly and Assembly
NOTE :
For additional information (ex. : ex-
ploded view) refer to the correspondent
parts catalog.
WARNING : Engine should be running
only with belt guard and / or pulley guard
well secured in place.
Inspection
Check belt guard mounting bosses, clips and re-
tainers for wear.
NOTE :
Belt guards are purposely made
slightly oversize to maintain tension on their
clips and retainers preventing undue noise and vi-
bration. It is important that this tension be main-
tained when reassembling.
WIRING HARNESS
WARNING : Ensure all terminals are prop-
erly crimped on the wires and that all con-
nector housings are properly fastened. Keep
wires away from any rotating, moving, heating
and vibrating parts. Use proper fastening de-
vices as required.
CABLES
WARNING : Before installation, ensure
that all cables are in perfect condition.
Properly install the cable ends and secure
them in place. Pay attention to route them
properly, away from any rotating, moving,
heating, or vibrating parts.
PIPING
WARNING : Always ensure that the fuel,
vent, primer, impulse, injection oil and ro-
tary valve oil lines are properly fixed to their
connectors, that they are not perforated or
kinked and that they are properly routed away
from any rotating, moving, heating or vibrat-
ing parts. Also check for leaks. Replace if re-
quired.
NOTE :
Refer to proper
Parts Catalog
to find
suitable clip part numbers.
;
2
A03H17A
1
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