Section 04 TRANSMISSION
Sub-Section 08 (GEARBOX)
04-08-4
REMOVAL
Remove brake disc and driven pulley. Unfasten
shifting rod and cable. See above CABLE RE-
MOVAL.
Remove rear suspension.
Remove angle drive and square pin.
Remove RH end bearing then push drive axle to-
ward right side.
Unbolt gearbox from chassis.
DISASSEMBLY
For the following procedure, right hand side refers
to driven pulley side and left hand side to brake
disc side.
1. RH side driven pulley side
2. LH side brake disc side
3,4,7,14,16,20, Dipstick, Top Cover,
Gasket, O-ring, Upper Side Cover and
Lower Side Cover
Remove dipstick. Unfasten top cover, upper side
cover and lower side cover from gearbox housing.
1. Top cover
2. Upper side cover
3. Lower side cover
Discard O-rings and top gasket.
5,6, Fork and Fork Axle
Using a pusher, drive out from LH side both fork
axles starting with top one. Remove forks.
1. Pusher
12,13, Washer and Screw
Remove screw and washer from driven pulley
shaft end.
17, Plug
Drill a 10 mm (3/8 in) dia. hole through brake shaft
plug.
A22D0DA
12
A22D0DB
3
2
1
A22D0EA
1
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