Ski-Doo TOURING E LT 1997 - Engine; Default Chapter; Table of Contents

03-01-1
Section 03 ENGINE
Sub-Section 01 (TABLE OF CONTENTS)
TABLE OF CONTENTS
599, 699 AND 809 ENGINE TYPES....................................................................................... 03-02-1
ENGINE REMOVAL AND INSTALLATION........................................................................ 03-02-1
REMOVAL FROM VEHICLE ............................................................................................... 03-02-2
INSTALLATION ON VEHICLE............................................................................................ 03-02-2
TOP END ............................................................................................................................ 03-02-3
COMPONENT REMOVAL.................................................................................................. 03-02-4
CLEANING ......................................................................................................................... 03-02-4
DISASSEMBLY................................................................................................................... 03-02-4
INSPECTION ...................................................................................................................... 03-02-5
ASSEMBLY......................................................................................................................... 03-02-5
BOTTOM END.................................................................................................................... 03-02-9
CLEANING ......................................................................................................................... 03-02-10
DISASSEMBLY................................................................................................................... 03-02-10
INSPECTION ...................................................................................................................... 03-02-10
ASSEMBLY......................................................................................................................... 03-02-11
LEAK TEST AND ENGINE DIMENSION MEASUREMENT ................................................. 03-03-1
LEAK TEST......................................................................................................................... 03-03-1
PREPARATION ................................................................................................................... 03-03-1
PROCEDURE ...................................................................................................................... 03-03-1
FINALIZING REASSEMBLY............................................................................................... 03-03-4
COOLING SYSTEM LEAK TEST ....................................................................................... 03-03-4
ENGINE LEAK VERIFICATION FLOW CHART .................................................................. 03-03-5
ENGINE DIMENSION MEASUREMENT........................................................................... 03-03-6
CYLINDER TAPER.............................................................................................................. 03-03-6
CYLINDER OUT OF ROUND ............................................................................................. 03-03-6
CYLINDER/PISTON CLEARANCE ..................................................................................... 03-03-6
RING/PISTON GROOVE CLEARANCE.............................................................................. 03-03-7
RING END GAP.................................................................................................................. 03-03-7
CRANKSHAFT DEFLECTION............................................................................................. 03-03-7
CONNECTING ROD BIG END AXIAL PLAY...................................................................... 03-03-8
CONNECTING ROD/PISTON PIN CLEARANCE ............................................................... 03-03-8
CONNECTING ROD/CRANKPIN CLEARANCE................................................................. 03-03-9
CRANKSHAFT END-PLAY ................................................................................................. 03-03-9
CHECKING SURFACE FLATNESS..................................................................................... 03-03-9
RECTIFYING SURFACES................................................................................................... 03-03-9
CHECKING CRANKSHAFT ALIGNMENT.......................................................................... 03-03-9
CDI SYSTEM.......................................................................................................................... 03-04-1
NIPPONDENSO TRIGGER COIL IGNITION SYSTEM ...................................................... 03-04-1
CLEANING ......................................................................................................................... 03-04-2
DISASSEMBLY................................................................................................................... 03-04-2
ASSEMBLY......................................................................................................................... 03-04-4