Section 03 ENGINE
Sub-Section 01 (TABLE OF CONTENTS)
03-01-2
LEAK TEST AND ENGINE DIMENSION MEASUREMENT .................................................. 03-04-1
LEAK TEST.......................................................................................................................... 03-04-1
PREPARATION.................................................................................................................... 03-04-1
PROCEDURE....................................................................................................................... 03-04-1
FINALIZING REASSEMBLY ............................................................................................... 03-04-4
COOLING SYSTEM LEAK TEST........................................................................................ 03-04-4
ENGINE DIMENSION MEASUREMENT ........................................................................... 03-04-5
CYLINDER TAPER............................................................................................................... 03-04-5
CYLINDER OUT OF ROUND.............................................................................................. 03-04-5
CYLINDER / PISTON CLEARANCE.................................................................................... 03-04-5
RING / PISTON GROOVE CLEARANCE ............................................................................ 03-04-6
RING END GAP................................................................................................................... 03-04-6
CRANKSHAFT DEFLECTION ............................................................................................. 03-04-6
CONNECTING ROD BIG END AXIAL PLAY ...................................................................... 03-04-7
CONNECTING ROD / PISTON PIN CLEARANCE.............................................................. 03-04-7
CONNECTING ROD / CRANKPIN CLEARANCE................................................................ 03-04-8
CRANKSHAFT END-PLAY.................................................................................................. 03-04-8
CHECKING SURFACE FLATNESS ..................................................................................... 03-04-10
RECTIFYING SURFACES.................................................................................................... 03-04-10
CHECKING CRANKSHAFT ALIGNMENT .......................................................................... 03-04-10
CDI SYSTEM........................................................................................................................... 03-05-1
NIPPONDENSO IGNITION SYSTEM WITH SINGLE GENERATING COIL....................................... 03-05-1
CLEANING .......................................................................................................................... 03-05-2
DISASSEMBLY ................................................................................................................... 03-05-2
REPAIR ................................................................................................................................ 03-05-2
ASSEMBLY ......................................................................................................................... 03-05-4
DUCATI IGNITION SYSTEM.............................................................................................. 03-05-5
CLEANING .......................................................................................................................... 03-05-6
DISASSEMBLY ................................................................................................................... 03-05-6
REPAIR ................................................................................................................................ 03-05-6
ASSEMBLY ......................................................................................................................... 03-05-7
OIL INJECTION SYSTEM....................................................................................................... 03-06-1
OIL INJECTION PUMP ....................................................................................................... 03-06-1
OIL PUMP IDENTIFICATION .............................................................................................. 03-06-3
CLEANING .......................................................................................................................... 03-06-3
DISASSEMBLY ................................................................................................................... 03-06-3
ASSEMBLY ......................................................................................................................... 03-06-3
ADJUSTMENT.................................................................................................................... 03-06-3
CHECKING OPERATION .................................................................................................... 03-06-4