SHOP MANUAL SUPPLEMENT
MX Zx 440 LC
PAGE 12 OF 18
1. Reservoir cap assembly
2. Circlip
3. Special tool Snap-on 3ASH
Using a M8 (pitch 1.0mm) bolt, pull out reservoir
cap assembly.
Disconnect oil hose from reservoir.
NOTE:
Note oil hose positioning for proper reas-
sembling, as shown on the next photo.
HOSE POSITIONING
Set reservoir adjustment knob to position 4.
Hold reservoir in hand, 1 inch above table then
use compressed air pressure and carefully re-
move floating piston from reservoir body.
NOTE:
Shock oil will leak from reservoir. Use
shop cloth to catch excess oil.
1. Adjustment knob set to position 4
2. Compressed air
3. Floating piston
Reservoir Assembly
Reinstall oil hose on both reservoir and damper.
Torque bolts to 30 N•m (22 lbf•ft). Refer to the
HOSE POSITIONING photo of the reservoir disas-
sembly section for proper hose positioning.
NOTE:
When reinstalling oil hose always use new
washers (P/N 415 0387 00).
Fill reservoir with 50 mL of Bombardier HPG
shock oil (P/N 413 7094 00).
Reinstall floating piston into reservoir body. Con-
cave side of piston must be facing upward. Use oil
to ease O-ring pass reservoir body groove.
A15F3JA
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3
A15F3KA
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WARNING
Use extreme caution when removing piston
with compressed air. Protective eye wear
should be used.
A15F3LA
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1
3