Transtech SealCup Express

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178 Annex

Trusted Partner for Your Product Decorating Needs

Trans Tech 475 North Gary Avenue, Carol Stream, IL 60188

Tel +1 (630) 752 4000 Fax +1 (630) 752 4467

Email sales@itwtranstech.com

www.itwtranstech.com www.itwids.com

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2 Imprint2
3 Important Information3
- About this Document3
- Service3
- Table of Contents5
4 Contents5
5 Safety Instructions11
- General Instructions11
- Intended Use and Disclaimer11
- Responsibility of the Operating Company11
- Staff Qualification12
- Personal Protective Equipment13
- Signage14
- Special Dangers15
- Behaviour in the Event of Danger and Accidents17
6 Used Symbols19
- Safety Instructions19
- Instructions20
- Lists20
- Identification of Elements20
7 Terminology21
- Functions on the Machine21
- Elements and Modules22
8 Technical Data23
- Connection Values23
- Operating Conditions23
- Weight23
- Versions24
- Dimensioned Drawings25
- Version on Left Without Pad Cleaning25
- Version on Right Without Pad Cleaning26
- Version on Left with Pad Cleaning27
- Version on Right with Pad Cleaning28
- Mounting Schematic29
- Cliché Layout30
9 Transport and Installation31
- Incoming Goods Inspection31
- Transport Safety31
- Installing the Machine32
- Location32
- Ambient Conditions32
- Mounting the Machine33
10 Assembly Instructions35
- Scope of Application35
- Installation35
- Safety Enclosure35
- Safety Doors35
- Emergency Stop35
- Equipotential Bonding, Protective Earthing36
- Further Safety Measures36
11 Commissioning37
- Connecting the Voltage Supply37
- Connecting the Foot Switch (Optional)38
12 Pad Cleaning39
- Overview39
- Inserting the Cleaning Tape40
- Pad Cleaning - Left-Hand Version40
- Pad Cleaning - Right-Hand Version41
- Changing the Cleaning Tape41
- Setting the Tape Tension41
13 Pad Assembly Screw Fastening43
- Overview43
- Versions43
- Pad Coupling Without Limit Stop43
- Pad Coupling with Limit Stop43
- Pad Coupling Without Limit Stop44
- Pad Removal45
- Pad Installation46
- Pad Position Setting47
- Pad Coupling with Limit Stop48
- Pad Removal49
- Pad Installation50
- Pad Position Setting52
14 Pad Assembly Magnetic Holder53
- Safety Instructions for Handling Magnets53
- Overview54
- Versions54
- Pad Coupling Without Limit Stop54
- Pad Coupling with Limit Stop54
- Pad Coupling Without Limit Stop55
- Pad Removal56
- Pad Installation57
- Pad Position Setting57
- Pad Coupling with Limit Stop58
- Pad Removal59
- Pad Installation60
- Pad Position Setting61
15 Cliché Assembly (EU)63
- Machine Versions63
- Right-Hand Version63
- Left-Hand Version63
- Assembly Steps63
- Cliché Removal64
- Remove Pad64
- Unfasten Cliché64
- Unfasten Ink Cup65
- Remove Cliché66
- Cliché Installation67
- Insert Cliché67
- Clamp Cliché68
- Secure Ink Cup69
- Install Pad70
16 Cliché Assembly (US)71
- Machine Versions71
- Right-Hand Version71
- Left-Hand Version71
- Assembly Steps71
- Cliché Removal72
- Remove Pad72
- Unfasten Cliché72
- Attach Setup Tool73
- Unfasten Ink Cup74
- Remove Cliché75
- Cliché Installation76
- Insert Cliché76
- Secure Ink Cup77
- Remove Setup Tool78
- Clamp Cliché79
- Install Pad79
17 Cliché Replacement81
- Cliché Types81
- Replacing Clichés81
- Removing the Cliché82
- Positioning the Cliché82
1101 MCI Ink Cup83
- Safety Instructions for Handling Ink Cups83
- Safety Instructions for Handling Magnets84
- Overview85
- Individual Components85
- Doctor Ring Installation and Removal85
- Handling Instructions85
- Seal Insertion86
- Doctor Ring Insertion86
- Doctor Ring Ejection87
- Magnetic Ring Insertion88
- Joining the Ink Cup and Cliché89
- Separating the Ink Cup and Cliché89
- Adding Ink90
- Cleaning the Ink Cup90
19 Express Liner Ink Cup91
- Safety Instructions for Handling Ink Cups91
- Overview92
- Ink Cup Individual Components92
- Tools92
- Setup Table92
- Setup Tool92
- Doctor Ring Installation and Removal93
- Handling Instructions93
- Inserting the Doctor Ring94
- Removing the Doctor Ring95
- Ink Cup Assembly96
- Joining the Ink Cup and Cliché98
- Separating the Ink Cup and Cliché100
- Cleaning the Ink Cup100
20 Setting up the Print Image101
- Setting the Pad101
- Horizontal Pad Position101
- Vertical Pad Position101
- Setting the Workpiece102
- Workpiece Height102
- Horizontal Workpiece Position102
- Setting the Machine's Pad Stroke102
- Function102
- Setting Position102
21 Safety Guard103
- Safety Guard - Light Barrier103
- Safety Guard - Two-Hand Operation104
- Description of Functions104
22 Operating Elements105
- Control Panel105
- Button105
- STOP Button105
- ON Illuminated Button105
- START Illuminated Button105
- Operating Terminal106
- Touch Screen106
- Function Keys F1 to F4106
- Layout of a Menu Window107
- Meaning of the Colors in the Menu107
- Symbols108
- Operation Modes108
- Switch on and off108
- Activation / Deactivation109
- Selecting Functions109
- Status Indicators109
- Change Settings110
- Menu Structure111
- Menu Configuration112
- Module Activation / Deactivation112
- Write Protection112
- Locked Push Buttons112
23 Switching on the Machine113
- Mains Switch on113
- Control Unit on113
- Home Position114
- Automatic Homing114
- Manual Homing114
- Operation Mode115
- Control Unit off116
24 Automatic117
- Displays117
- Resetting the Workpiece Counter117
- Starting a Print Cycle118
- With Light Barrier Safety Guard118
- With Two-Hand Operation Safety Guard119
- Starting a Pad Cleaning120
25 Manual Mode121
- Overview121
- Manual Mode Selection121
- Printer122
- Jog Mode122
- Pad Cleaning123
- Move Pad Cleaning123
- Tape Feed124
- Cleaning Cycle124
- Pad Blower125
26 Settings127
- Overview127
- Settings Selection127
- Printer128
- Workpiece128
- Pad Cleaning129
- Light Curtain130
- Interface130
- Pad Safety131
- Pad Blower132
- Auxiliary Functions132
- Cycle Signal133
- Automatic Auxiliary Signal134
- Sensors Cleaning Tape134
- Datasets135
- Push Buttons135
- Load Dataset136
- Load Preset136
- Save Dataset137
- Rename Dataset137
- Foot Switch138
27 Admin Settings139
- Overview139
- Admin Settings Selection139
- Printer140
- Workpiece140
- Pad Cleaning141
- Light Curtain141
- Interface142
- Print Release142
- Pad Blower143
- Auxiliary Functions143
- Cycle Signal144
- Automatic Auxiliary Signal144
- Sensors Cleaning Tape145
- Datasets146
- Presets146
- Foot Switch147
- Automatic Homing147
- Safety Guard148
- Automatic Power on149
28 Diagnostics151
- Overview151
- Diagnostics Selection151
- Printer Info151
- Inputs152
- Outputs152
- Counter153
- Date/Time153
- Notifications154
29 Service155
- Overview155
- Service Menu155
- Password Functions155
30 Notifications and Errors157
- Operating Notifications157
- Error Notifications158
- Display158
- Notification Window158
- List of Notifications159
31 Automation Interface161
- Function161
- Electrical Connector161
- Terminal Assignment162
- 25-Pole Port162
- 15-Pole Port163
- Remote Maintenance163
- Control Procedure Information164
- 25-Pole Port164
- 15-Pole Port167
- Switching Behavior for Auxiliary Functions168
- Meaning of Graphics168
- Position Fixture169
- Position Fixture170
- Definition of Safety Zones171
- Safety Guard with a Light Curtain171
- Safety Guard with Two Light Curtains172
- Safety Guard - Two-Hand Operation173
- Terminal Assignment173
- Function173
32 Password175
33 Annex177
- Supplementary Documents177
- Pneumatics Diagram177
- Circuit Diagram177
- Declaration of Incorporation177
- Declaration of Conformity177
- Special Functions177
- Additional Assemblies177

Transtech SealCup Express - Page 178

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