Volvo EC140E - Page 320

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(Instrument Cluster). If not contact a qualified

service technician.

318

Maintenance

Maintenance service, every 1000 hours

Main Page

Presentation11
Intended use11
Environmental requirements11
Engine11
AdBlue®/DEF information12
Exhaust aftertreatment system13
Delayed engine shutdown13
Electrical system14
- Automatic idling system14
- Automatic engine shut-down system14
Cab15
- Integrated air-conditioning and heating system15
- Ergonomic operator's seat15
- FOPS and FOG15
- ROPS15
Hydraulic system16
- Track motor and gearbox17
- Swing motor and gearbox17
Equipment18
- Modifications18
- Anti-theft device (optional equipment)19
Logged machine data19
CareTrack19
Machine view20
CE-marking, EMC-directive21
- CE marking21
- EU EMC Directive22
Communication equipment, installation24
- Protection against electromagnetic interference24
- Guidelines24
Safety components25
- Safety-classified machine and spare parts25
Examples of safety-classified machine parts/spare parts25
Product plates26
- Product plate26
- Engine26
- Attachment quick coupler27
- Bucket27
- Cab27
Information and warning decals28
Instrument panels37
Instrument panel, left38
- Interior light switch38
- Rotating beacon switch (optional equipment)39
- Attachment quick coupler switch, left (optional equipment)39
Instrument panel, front40
- Central warning light41
- Gauges41
- Time and engine speed42
- Hydraulic flow42
- CCM (Climate Control Module)43
- Indicators43
Display unit46
- Start sequence46
- Main menu47
- Subscreens48
Alarm texts67
Exhaust aftertreatment system, alarms requiring special actions70
CareTrack with anti-theft71
- CareTrack with anti-theft (optional equipment)71
- Anti-theft system, setup menu76
- Alarm texts for anti-theft system77
Control types for X1 and X3 operation80
Instrument panel, right81
- Air compressor switch (optional equipment)81
- Attachment quick coupler switch, right (optional equipment)82
- Travel speed switch83
- IC (Instrument Cluster) control keypad83
- Machine control keypad85
- Wiper and washer control switch90
- Audio remote control switch with Bluetooth91
- Ignition switch93
- Cigarette lighter (optional equipment)94
- Power socket94
Instrument panel, rear95
- Power socket95
- Service socket95
- Audio system (optional equipment)95
- Auxiliary heater (optional equipment)95
Other controls96
Controls97
- Left control lever97
- Right control lever98
- Travel levers101
- Travel pedals101
- Optional pedal (X1)103
- Optional pedal (straight travel)104
- Optional pedal (Variable adjustable boom)104
- Dozer blade lever (optional equipment)104
- Optional parts105
- Emergency stop switch107
Cab108
- ROPS (Roll Over Protective Structure)108
- Protection from falling or scattering materials (optional equipment)109
- Anti-vandal kit (optional equipment)112
Control lockout system113
- Unlocked position (A)113
- Locked position (B)113
Operator comfort114
Operator seat114
- Mechanical suspension seat115
- Air suspension seat (optional equipment)117
Seat belt118
- Green light beacon (optional equipment)119
Climate control system120
- HVAC system (Heating, Ventilation, Air Conditioning)120
- HVAC setup121
Windows123
- Front windshield, opening123
- Front windshield, closing123
- Lower window, removing124
Door124
Sun shade125
Rain shield125
- (optional equipment)125
Sun shield125
- (optional equipment)125
Hour meter126
Roof126
- Roof hatch, open126
Storage compartment127
- Cup and drink holder127
- Ashtray (optional equipment)127
- Coat hook127
Operator's manual, storage128
Fire extinguisher, location128
Emergency exit128
Air compressor129
- Caution for operation129
Audio system130
- Radio and USB-MP3 Player (optional equipment)131
Vision system136
- Camera system (if installed)136
The camera screen in the IC (Instrument Cluster) (A) is shown if any condition of below is met:136
- Rear-view camera (if installed)137
- Side-view camera (if installed)137
Volvo Smart View138
- (Optional equipment)138
Split-view setting140
Auxiliary heater141
- (Optional equipment)141
- Operation and setting/adjustment143
Other possible actions are:143
The following actions are possible during the heating off display:144
Example:146
- Error messages147
- Winter season preparation for auxiliary heater148
- Fuel quality requirements for auxiliary heater148
- Operation with bio-diesel fuel149
Auxiliary heater150
- Winter season preparation for auxiliary heater164
- Fuel quality requirements for auxiliary heater165
- Operation with bio-diesel fuel165
Operating instructions166
Running-in instructions166
Visibility167
- Mirror and camera (if installed) settings169
- Measures before and during operation171
Safety rules when operating172
Operator obligations172
Accidents174
Operator safety174
Operating on public roads176
Measures before operating177
Starting engine178
Starting engine in cold weather180
Engine block heater180
Starting with booster batteries181
Warming up182
Hydraulic system, warming up183
- Travelling a short distance184
Operating185
Exhaust aftertreatment system186
Regeneration186
- Normal operation186
- Parked regeneration186
- Service regeneration187
- Fuel consumption187
- Delaying regeneration187
Possible consequences of delaying regeneration:188
- Cancelling parked regeneration188
Emission compliance193
Engine power is reduced if:193
Exhaust aftertreatment system, alarms requiring special actions194
Stopping198
Delayed engine shutdown199
- (optional equipment- restarting engine when delayed engine shutdown is activated)199
Parking200
- Long-term parking (parking for longer time than two months)200
- Check after long-term parking201
Retrieving and towing202
- Manual release of travel brake203
Transporting machine204
Measurements before transporting machine204
- Total and disassembled specifications, weight and dimension204
- Sunlight protection, closing204
- Satellite antenna, folding (optional equipment)205
- Halogen beacon lamp, folding (optional equipment)205
- LED rotating beacon, disassembling (optional equipment)205
Tying down machine206
Lifting machine208
Operating techniques209
Whole-body vibrations210
- Guidelines for reducing vibration levels on earthmoving machines210
Rules for digging212
- Loading on to a vehicle213
- When working, do not:214
Working within dangerous areas215
High voltage overhead power line215
- Overhead railway power lines218
Underground cables and pipes218
Working on slopes219
- Caution on a slope219
- In case of shoes slipping220
- In case of engine failure220
- Travelling on uneven ground220
Working in water and on boggy ground221
- In case that one track gets bogged221
- In case both tracks get bogged221
- Permissible depth of water221
Working in cold weather222
Demolition work223
Attachments224
Boom float position, description226
Attachments, connecting and disconnecting228
Attachment quick coupler, S60228
- Bucket, removing230
- Bucket, installing233
Attachment quick coupler, U14-U52236
- Bucket, removing237
- Bucket, installing240
Attachment quick coupler, E14-E48243
- Bucket, removing244
- Bucket, installing246
Buckets249
- Bucket, changing249
Working with buckets250
- Backhoe work250
- Ditching work250
- Loading work251
Hammer252
Hammer (hydraulic breaker)252
- Main work applications253
Hose rupture valves258
- Attachment lowering after hose rupture258
Selecting track shoes260
- Rubber shoe/pad usage260
Lifting objects262
- Load hooking device on bucket or attachment quick coupler264
- Load hooking device on connecting rod265
Overload warning266
- Overload warning pressure266
- Overload warning system, checking267
Signalling diagram268
Safety when servicing271
Service position272
- Service position A272
- Service position B272
Before service, read273
- Preventing personal injury273
- Preventing machine damage274
- Preventing environmental influence275
Battery disconnect switch276
Electrical distribution box276
Hydraulic system277
Hydraulic oil278
Entering, leaving and climbing the machine279
Entering, leaving and climbing the machine279
Fire prevention280
- Fire prevention measures280
- Actions in case of fire282
- Actions after fire282
Handling hazardous materials283
- Heated paint283
- Heated rubber and plastics283
- Heated fluoro-carbon rubber284
- Crystalline silica (quartz) dust285
Batteries286
Refrigerant287
- Environmental precautions287
- Safety precautions287
- Actions in case of exposure287
Handling line, tubes and hoses288
Maintenance289
Lubrication and service chart289
Service history289
Arrival Inspection289
Delivery Inspection289
Delivery Instructions289
Service Programme290
Lubrication and service chart291
Lubrication291
- Lubrication has two main purposes:291
Symbol key292
Lubrication and service chart293
Maintenance service, every 10 hours299
Track unit, checking shoe screws299
Washer reservoir300
Excavator unit, greasing300
Maintenance service, every 50 hours301
Engine oil level, checking301
Hydraulic oil level, checking302
Track unit, checking tension303
Excavator unit, greasing305
Attachment quick coupler, greasing307
Grease should be applied as follows307
Maintenance service, every 250 hours308
Swing drive unit308
Swing drive unit, checking oil level309
Swing gear bearing, greasing310
Cab prefilter, cleaning and replacing311
Air compressor, air tank water, draining312
Air compressor, air filter, cleaning312
Maintenance service, every 500 hours313
Radiator and coolers, cleaning313
Air conditioning filter, cleaning and replacing315
- High Efficiency Particulate Air filter (HEPA, optional equipment)316
Maintenance service, every 1000 hours317
Track drive unit317
Track drive unit, checking oil level318
Swing bath, grease checking319
Cab door hinges, greasing319
Overload warning319
Maintenance service, every 2000 hours321
Engine air cleaner primary filter, replacing321
Cab prefilter, cleaning and replacing321
Air conditioning filter, cleaning and replacing321
Coolant322
Air compressor, air filter, replacing323
Maintenance service, every 4000 hours324
Engine air cleaner secondary filter, replacing324
Maintenance service, when required325
Engine oil level, checking325
Fuel, filling325
- Filling with auto shut-off controller (optional equipment)326
AdBlue®/DEF, filling327
AdBlue®/DEF tank, draining329
Water separator, draining329
Fuel system, bleeding330
Batteries, charging331
Battery condition, check332
Welding333
Cleaning machine334
Paint finish maintenance335
Touch-up painting335
Cleaning engine compartment336
Engine air cleaner337
Engine air cleaner primary filter, cleaning and replacing337
Engine air cleaner secondary filter, replacing340
Engine air cleaner cover, cleaning341
Radiator and coolers, cleaning341
Coolant level, checking341
Track unit, adjusting tension342
Bucket teeth, replacing343
- For side pin locking system343
- For Volvo tooth system I (VTS)344
Bucket teeth, replacing345
- For Volvo tooth system II (VTS)345
- Removing tooth345
- Installing tooth346
Hydraulic system, releasing pressure347
Accumulator, handling348
Accumulator, emergency operation348
Accumulator, pressure releasing349
Recommended intervals for critical parts350
Maintenance under special environmental conditions351
Specifications353
Recommended lubricants353
Recommended lubricants353
Engine oil356
Coolant357
Hydraulic oil358
Grease359
Fuel system360
Fuel360
Alternative fuels360
Hydro-treated vegetable oil (HVO)361
Biodiesel361
Biodiesel fuel requirements361
Maintenance interval requirements363
Effects of biodiesel on engine oil363
Effects of biodiesel on fuel systems363
Effects of biodiesel on exhaust aftertreatment systems364
Effects of biodiesel on cold weather operation364
Effects of biodiesel on engine performance364
Effects of biodiesel on emissions compliance365
AdBlue®/DEF366
Service capacities and change intervals368
Change capacities368
Change intervals369
Engine371
Engine, specifications371
Carbon dioxide emissions371
Electrical system372
- Relays373
- Fuses373
Cab375
Refrigerant376
Hydraulic system377
Machine weights379
- Disassembled parts, weight379
Ground pressure381
- For North America381
- For Europe383
Dimensions386
Boom and dipper arm390
Working ranges392
Recommended bucket sizes396
Digging forces401
Lifting capacities403
Service history415
Alphabetical index419

Volvo EC140E - Page 320

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