ENGINE
02
CONTENTS
page
1.3L Engine Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02-1
1.3L ENGINE MECHANICAL
GENERAL INFORMATION
02-3
Description 02-3
Operation 02-3
Specifications 02-3
Special Tools 02-7
Lubrication System 02-10
DIAGNOSIS & TESTING
02-13
Engine Performance Diagnostics 02-13
Engine Mechanical Diagnostics 02-14
Cylinder Compression Pressure Test 02-15
Cylinder Head Gasket Test 02-15
ON-VEHICLE SERVICE
02-16
Accessory Drive Belt 02-16
Removal & Installation 02-16
Air Cleaner Element 02-18
Removal & Installation 02-18
Air Cleaner Housing 02-18
Removal & Installation 02-18
Cylinder Head Cover 02-19
Removal & Installation 02-19
Camshaft 02-22
Removal & Installation 02-22
Cylinder Head 02-26
Removal & Installation 02-26
Front Crankshaft Oil Seal 02-28
Removal & Installation 02-28
Rear Crankshaft Oil Seal 02-29
Removal & Installation 02-29
Engine Mounts 02-31
Removal & Installation - Left Mount 02-31
Removal & Installation - Right Mount 02-31
Removal & Installation - Front Mount 02-32
Removal & Installation - Rear Mount 02-32
Engine Assembly 02-33
Removal & Installation 02-33
Engine Timing Belt 02-40
Removal & Installation 02-40
Exhaust Manifold 02-44
Removal & Installation 02-44
Intake Manifold 02-46
Removal & Installation 02-46
Oil Filter 02-49
Removal & Installation 02-49
Oil Pan 02-50
Removal & Installation 02-50
Oil Pump 02-51
Removal & Installation 02-51
Oil Strainer 02-52
Removal & Installation 02-52
ENGINE UNIT REPAIR
02-53
Engine Block 02-53
Specifications 02-53
Disassembly 02-53
Inspection 02-55
Assembly 02-55
Pistons 02-56
Specifications 02-56
Disassembly 02-57
Inspection 02-58
Assembly 02-60
Connecting Rods 02-61
Specifications 02-61
Disassembly 02-61
Inspection 02-62
Assembly 02-62
Crankshaft 02-63
Specifications 02-63
Disassembly 02-63
Inspection 02-64
Assembly 02-65
02
02–1
Chery Automobile Co., Ltd.