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All in One Printer
d-Color MF2001
Olivetti d-Color MF2001 User Manual
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SERVICE
MANUAL
Multifunc
tion Color
d-
Color MF2001
d-
Color MF2501
Code:
Y113010-
4
2
Table of Contents
Safety Precautions
5
Safety Warnings and Precautions
6
Symbols
6
Installation Precautions
7
Precautions for Maintenance
8
Contents
11
Specifications
15
Parts Names
20
Product View
20
Rear Side View
22
Operation Panel
23
Machine Cross Section
24
Installation Environment
25
Unpacking and Installation
26
Remove the Tapes and Spacer
28
Install the Job Separator Tray
31
Release the Scanner Lock Lever
31
Install the Optional Paper Feeder
32
Load Paper
32
Install the Toner Container
34
Switch the Cassette Heater Switch
36
Install the Other Optional Devices
36
Connect the Power Cord
36
Installing Toner
36
Setting Initial Copy Modes
37
Output an Own-Status Report (Maintenance Item U000)
37
Install the Expansion Memory (Option)
38
Maintenance Mode
39
Executing a Maintenance Item
39
Maintenance Modes Item List
40
Contents of the Maintenance Mode Items
45
Event Log
46
Detail of Event Log
47
Setting the Factory Default Data
52
Setting the Machine Number
53
Displaying the ROM Version
54
Memory Initializing
55
Checking the Operation of the Motors
56
Checking Switches and Sensors for Paper Conveying
57
Checking the Operation of the Clutches
58
Checking the Operation of the Solenoids
58
Adjusting the Print Start Timing
59
Setting the Printing Area for Folio Paper
62
Checking the Operation of the Fan Motors
62
Adjusting the Deflection in the Paper
63
Setting the Adjustment of the Motor Speed
64
Adjusting the Shading Position
66
Adjusting the Scanner Magnification
67
Adjusting the Scanner Leading Edge Registration
69
Adjusting the Scanner Center Line
70
Adjusting the Scanning Position for Originals from the DP
71
Adjusting the DP Magnification
72
Adjusting the DP Scanning Timing
74
Adjustment: Trailing Edge Registration
75
Adjusting the DP Center Line
76
Adjusting the DP Input Light Luminosity
77
Outputting a MIP-PG Pattern
78
Adjusting Original Size Detection
79
Setting the Main High Voltage
80
Setting the Voltage for the Primary Transfer
81
Setting the Voltage for the Secondary Transfer
83
Setting the Voltage for the Intermediate Transfer Cleaning
85
Setting Separation Shift Bias
86
Checking the Drum Drive Time
87
Displaying the Drum History
88
Displaying the Transfer Belt Unit History
88
Checking/Clearing the Transfer Count
89
Checking Toner Motor Operation
89
Setting Toner Near End Detection
90
Displaying the Temperature and Humidity Outside the Machine
90
Setting Developer Bias
91
Setting for Toner Applying Operation
92
Checking Sensors for Toner
93
Checking the Developing Drive Time
94
Setting the Fuser Control Temperature
95
Checking/Clearing the Fuser Count
96
Confirmation/Setting the Fuser Power Supply
96
Displaying Fuser Heater Temperature
97
Initializing the Touch Panel
97
Checking DP Operation
98
Checking the Operation Panel Keys
99
Setting the IC Card Type
99
Checking the Operation of the DP Motors
100
Checking the DP Switches
101
Checking/Clearing the Maintenance Cycle
102
Checking/Clearing the Maintenance Counter
103
Setting the Destination
104
Switching between Double and Single Counts
105
Selecting the Timing for Copy Counting
105
Setting Service Status Page
106
Setting the Paper Interval
106
Setting the Black Line Cleaning Indication
107
Setting the Size Conversion Factor
108
Specific Paper Feed Location Setting for Printing Function
108
Switching between Duplex/Simplex Copy Mode
109
Setting the Value for Maintenance Due Indication
109
Adjusting Margins of Image Printing
110
Adjusting Margins for Scanning an Original on the Contact Glass
111
Adjusting Margins for Scanning an Original from the DP
112
Adjusting the Leading Edge Registration for Memory Image Printing
113
Adjusting the Scanner Automatically
114
Method: DP
115
Error Codes
115
Setting the Target
117
Setting the Offset for the Color Balance
119
Setting the Center Offset for the Exposure
120
Setting the ID Correction Operation
121
Setting the JPEG Compression Ratio
123
Adjusting Laser Power Output
125
Checking Copy Counts by Paper Feed Locations
126
Checking/Clearing the Paper Jam Counts
127
Checking/Clearing the Call for Service Counts
128
Checking Counts by Optional Devices
129
Clearing the Print Coverage Data
129
Setting Backup Data Reading/Writing
130
Clearing the All Copy Counts and Machine Life Counts (One Time Only)
132
Setting of Deflection for Feeding from DP
133
Checking the Developing Unit Number
133
Displaying the Developer History
134
Service Mode
135
Printing the Service Status Page
135
Service Status Page
136
Engine Information
137
Executing a Service Mode
142
Description of Service Mode
142
Maintenance
143
Center Line Alignment
144
Developer
144
FAX Country Code
145
FAX Call Setting
146
Paper Misfeed Detection
147
Paper Misfeed Indication
147
Paper Misfeed Detection Component
148
Backup Memory Device Error
155
Self-Diagnostic Codes
155
FAX Control PWB System Error
155
Self-Diagnostic Function
155
Backup Memory Read/Write Error (Engine PWB)
156
Backup Memory Data Error (Engine PWB)
156
Billing Counting Error
156
Machine Number Mismatch
156
FAX Control PWB to Main PWB High Capacity Data Transfer Error
157
Fax File System Error
157
Lift Motor Error
157
PF Lift Motor Error (Paper Feeder)
158
Developer Motor K Steadystate Error
159
Paper Feeder EEPROM Error
159
Transfer Belt Unit EEPROM Error
159
Paper Feeder Communication Error
159
Developer Motor YCM Steady-State Error
160
Developer Motor K Startup Error
160
Developer Motor YCM Startup Error
160
Drum Motor K Steady-State Error
161
Drum Motor YCM Steady-State Error
161
Drum Motor K Startup Error
161
Drum Motor YCM Startup Error
161
Conveying Motor Steady-State Error
162
Conveying Motor Startup Error
162
Fuser Motor Startup Error
162
Fuser Motor Steady-State Error
162
PF Drive Motor Error (Paper Feeder)
163
TC Belt Motor Error
163
ISU Home Position Error
163
Exposure Lamp Error
164
Communication Error
164
Scanner Sequence Error
164
Polygon Motor Steady-State Error
164
Polygon Motor Startup Error
165
BD Initialization Problem
166
LSU Cleaning Motor Error
167
Abnormally High Fuser Thermistor 2 (Center) Temperature
168
LSU CPU Communication Error
168
Broken Fuser Heater Wire
168
VIDEO ASIC Device Error
168
NC Sensor Error
169
Abnormally Low Fuser Thermistor 2 (Center) Temperature
169
Abnormally High Fuser Thermistor 3 (Press Roller) Temperature
170
Fuser Thermistor 3 (Press Roller) Break Error
170
Abnormally Low Fuser Thermistor 3 (Press Roller) Temperature
170
Broken Fuser Edge Heater Wire
171
Abnormally High Fuser Thermistor 1 (Edge) Temperature
171
Fuser Thermistor 1 (Edge) Break Error
171
CPU Thermal Runaway (IHPWB)
172
Fuser Unit Type Mismatch Problem
172
Belt Rotation Error
172
Abnormally Low Fuser Thermistor 1 (Edge) Temperature
172
Abnormally High IGBT2 Temperature (IHPWB)
173
Abnormally Output/Input Overcurrent (IHPWB)
173
Abnormally Low Electric Power (IHPWB)
173
IH Coil Fan Motor Error
173
Toner Motor Error
174
Toner Sensor Error
175
Developing Unit Mismatch Problem
175
Drum Unit Mismatch Problem
176
ID Sensor Density Error
177
ID Sensor 2 (Rear) Error
177
ID Sensor 1 (Front) Error
177
Transfer Belt Unit Type Mismatch Problem
177
ID Sensor Timing Error
178
Broken External Thermistor Wire
178
Short-Circuited External Thermistor Wire
178
Drum EEPROM Error
178
Developing Unit EEPROM Error
179
Tray Upper Limit Detection Problem (Document Finisher)
181
Belt Problem (Document Finisher)
181
Tray Elevation Motor Problem (Document Finisher)
181
Stapler Problem (Document Finisher)
182
Adjustment Motor Problem (Document Finisher)
182
Document Finisher Communication Error
183
Slide Motor Problem (Document Finisher)
183
EEPROM Problem (Document Finisher)
183
Roller Motor Problem (Document Finisher)
183
Bridge Communication Error (Document Finisher)
184
Backup Memory Data Problem (Document Finisher)
184
Document Processor Communication Error
184
DP EEPROM Error/Bru Communication Error
184
Main PWB - Operation Panel PWB Communication Error
185
Main PWB Checksum Error
185
Main PWB - Print Engine Communication Error
185
Print Engine ROM Checksum Error
185
Image Quality Problems
186
No Image Appears (Entirely Black)
187
No Image Appears (Entirely White)
187
Image Is too Light
188
The Background Is Colored
188
White Streaks Are Printed Vertically
188
Black Streaks Are Printed Vertically
189
Streaks Are Printed Horizontally
189
One Side of the Print Image Is Darker than the Other
189
The Leading Edge of Image Is Consistently Misaligned with Original
190
The Leading Edge of Image Is Sporadically Misaligned with Original
190
Image Is Blurred
190
Spots Are Printed
190
Paper Is Wrinkled
191
Image Is Off-Set
191
Part of Image Is Missing
191
Fusing Is Loose
191
Image Is out of Focus
192
Image Center Does Not Align with the Original Center
192
Electric Problems
193
The Machine Does Not Operate When the Main Power Switch Is Turned on
193
ISU Motor Does Not Operate
193
Eject Motor Does Not Operate
193
Developer Fan Motor Does Not Operate
194
Fuser Pressure Release Motor Does Not Operate
194
Controller Fan Motor Does Not Operate
194
ID Shutter Motor Does Not Operate
194
IH Fan Motor Does Not Operate
195
Fuser Fan Motor Does Not Operate
195
Container Fan Motor Does Not Operate
195
Imaging Fan Motor Does Not Operate
195
MID Clutch Does Not Operate
196
Registration Clutch Does Not Operate
196
Duplex Clutch Does Not Operate
196
MP Solenoid Does Note Operate
196
A Paper Jam in the Paper Feed
197
Message Requesting Paper to be Loaded When Paper Present on MP Tray
197
The Size of Paper on the Cassette Is Not Displayed Correctly
197
Message Requesting Paper to be Loaded When Paper Present on Cassette
197
The LED Lamp Does Not Turn on When Original Is Present on the DP
198
The Size of Original on the DP Is Not Displayed Correctly
198
DP Paper Feed Motor Does Not Operate
198
DP Switchback Motor Does Not Operate
198
DP Paper Feed Clutch Does Not Operate
199
DP Registration Clutch Does Not Operate
199
An Original Jams When the Main Power Switch Is Turned
199
Message Indicating Cover Open Is Displayed When DP Top Cover Is Closed
199
Paper Jams / Toner Drops on the Paper Conveying Path
200
No Primary/Secondary Paper Feed/Skewed Paper Feed
200
Multiple Sheets of Paper Are Fed
200
Mechanical Problems
200
Abnormal Noise Is Heard
201
No Primary Original Feed
201
Multiple Sheets of Original Are Fed
201
Originals Jam
201
Send Error Code
202
Scan to SMB Error Codes
202
Scan to FTP Error Codes
203
Scan to E-Mail Error Codes
204
Precautions for Assembly and Disassembly
205
How to Tell a Genuine Olivetti Toner Container
206
Detaching and Refitting the Front Cover
207
Outer Covers
207
Detaching and Refitting the Rear Cover
209
Detaching and Refitting the Inner Tray
210
Detaching and Refitting the Eject Rear Cover
212
Paper Feed Section
214
Detaching and Refitting the Primary Paper Feed Unit
214
Detaching and Refitting the MP Paper Feed Roller and MP Separation Pad
215
Detaching and Refitting the Registration Roller
216
Detaching and Refitting the Registration Cleaner
217
Detaching and Refitting the MP Tray
217
Developing Section
218
Detaching and Refitting the Developing Unit
218
Detaching and Refitting the Chager Roller Unit
220
Drum Section
220
Detaching and Refitting the Drum Unit
220
Transfer/Separation Section
221
Detaching and Refitting the Intermediate Transfer Unit
221
Detaching and Refitting the Secondary Transfer Roller Unit
221
Fuser Section
222
Detaching and Refitting the Fuser Unit
222
Drive Section
223
Detaching and Refitting the Conveying Motor
223
Detaching and Refitting the Drive Unit
223
Optical Section
224
Detaching and Refitting the Laser Scanner Unit
224
Detaching and Refitting the Image Scanner Unit
225
Detaching and Refitting the LED Unit
227
Detaching and Refitting the Document Processor
229
Detaching and Refitting DP Paper Feed Roller and DP Separation Pulley
230
Detaching and Refitting the DP Main PWB
232
Detaching and Refitting the Main PWB
234
Detaching and Refitting the Engine PWB
235
Detaching and Refitting the Power Source PWB
236
Detaching and Refitting the Operation Panel PWB Main
237
Detaching and Refitting the IH PWB
239
Detaching and Refitting the Language Sheet
240
Detaching and Refitting the Conveying Unit
241
Direction of Installing the Principal Fan Motors
243
Detaching and Refitting the Imaging Fan Motor
243
Upgrading the Firmware
244
Remarks on PWB Replacement
245
Engine PWB Diagram
245
DP Main PWB Diagram
245
Paper Feed/Conveying Section
246
Cassette Paper Feed Section
246
Cassette Paper Feed Section Block Diagram
247
MP Tray Paper Feed Section
248
Conveying Section
249
Paper Conveying Section Block Diagram
249
Drum Section Info
250
Table of Contents
251
Drum Section Block Diagram
251
Developing Section Info
252
Developing Section Block Diagram
253
Optical Section Info
254
Image Scanner Section
254
Scanner Unit Diagram
254
Image Scanner Unit (ISU) Diagram
254
Scanner Unit Block Diagram
255
Laser Scanner Section
256
Laser Scanner Unit Block Diagram
257
Epwb
257
Transfer/Separation Section Info
258
Intermediate Transfer Unit Section
258
Intermediate Transfer Unit Section Block Diagram
259
Secondary Transfer Roller Section
260
Fuser Section Info
261
Fuser Section Block Diagram
262
Eject/Feedshift Section
263
Eject/Feed Shift Section Block Diagram
264
Duplex Conveying Section
265
Duplex Conveying Section Block Diagram
266
Document Processor
267
Original Feed Section
267
Original Feed Section Block Diagram
268
Original Conveying Section
269
Original Conveying Section Block Diagram
270
Original Switchback/Eject Sections
271
Electrical Parts Layout
273
Pwbs Diagram
273
PWB Names Conversion
275
Switches and Sensors
276
Motors
278
Other Parts Layout
280
Main PWB Silk-Screen Diagram
283
Main PWB Parts List
284
Engine PWB Silk-Screen Diagram
289
Engine PWB Parts List
290
Drmc_Mt_Dir
291
Drmc_Mt_Rdy
291
Drmc_Mt_Clk
291
Drmc_Mt_Rem
291
Drmk_Mt_Dir
291
Drmk_Mt_Rdy
291
Drmk_Mt_Clk
291
Drmk_Mt_Rem
291
Dlpc_Mt_Dir
291
Devm -Ycm
291
Dlpk_Mt_Dir
292
Dlpk_Mt_Rdy
292
Kdlpk_Mt_Rem
292
Power Source PWB
302
Power Source PWB Parts List
303
IH PWB Silk-Screen Diagram
305
IH PWB Parts List
306
Operation Panel PWB Main Silk-Screen Diagram
308
Operation Panel PWB Parts List
309
DP Main PWB Silk-Screen Diagram
313
DP Main PWB Parts List
314
Maintenance Kits
316
Repetitive Defects Gauge
317
Firmware Environment Commands
318
Using FRPO Commands for Reprogramming the Firmware
318
FRPO Parameters
318
Chart of Image Adjustment Procedures
325
Wiring Diagram
327
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Olivetti d-Color MF2001 Specifications
General
Brand
Olivetti
Model
d-Color MF2001
Category
All in One Printer
Language
English
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