Polaris 2015 RZR 900 Service Manual

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7.5
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly
2
, cone washers
2
,
and hand tighten the castle nut. Install washers with
domed side out.
6. Install new brake caliper mounting bolts and torque to
specification.
Front Caliper Mounting Bolts:
30 ft-lb (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
7. Install the steering tie rod end
4
onto the front
bearing carrier.
NOTE: Refer to the photos below to ensure
proper placement of the tie rod end.
8. Torque the tie rod end fastener
5
to specification and
install a new cotter pin.
Tie Rod End Fastener:
30 ft-lbs (41 Nm) + 90°
9. Torque wheel hub nut
6
to specification and install a
new cotter pin
7
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
10.Install wheel and four wheel nuts. Torque wheel nuts
to specification.
Wheel Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
11. Rotate wheel and check for smooth operation.
FINAL DRIVE

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English