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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
REAR CALIPER / BRAKE PADS
Rear Caliper / Brake Pad Removal
1. Elevate and support rear of vehicle.
WARNING
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur if machine tips or falls.
2. Remove the rear wheel.
3. Loosen pad adjuster screw
2-3 turns.
4. Remove the two caliper mounting bolts and lift caliper
off the brake disc.
CAUTION
When removing caliper, be careful not to damage brake
line. Support caliper to avoid kinking or bending brake
line.
5. If brake caliper will not come off, push caliper piston
into the caliper bore slowly using a C-clamp or locking
pliers with pads installed.
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into caliper.
Remove excess fluid from reservoir as required.
6. Push caliper mounting bracket inward and slip outer
brake pad past the edge to remove.
7. Remove the inner brake pad.
BRAKE SYSTEM
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