Polaris 2015 RZR 900 - Exhaust Removal; Installation; Engine Cooling System

3
3.11
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Exhaust Removal / Installation
1. Remove the engine access panel
1
and the air intake
housing cover
2
.
2. Remove the seats.
3. Disconnect and remove the ECU
3
.
4. Remove the four plastic rivets retaining the bottom of
the engine / cab divider panel
4
.
5. Disconnect both taillights and remove ten Torx
fasteners
5
retaining the rear fascia.
6. Remove the three springs
6
, two retaining the muffler
to the head pipe and one spring retaining the muffler
to the chassis.
7. Remove the six exhaust head pipe fasteners
7
.
8. Remove the exhaust from the vehicle.
9. To install, reverse procedure. Torque fasteners to
specification.
Exhaust Head Pipe Fasteners:
18 ft-lb (24 Nm)
Body Screws:
8 ft-lb (11 Nm)
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
ENGINE / COOLING SYSTEM