Polaris 2015 RZR 900 Service Manual

2.4
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Pre-Ride - 50 Hour Maintenance Interval
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
Steering
-
Pre-Ride
-
Inspect or adjust as needed.
See Pre-Ride Checklist on Page 2.10.
Front / Rear Suspension
- -
Tires
- -
Brake Fluid Level
- -
Brake Pedal Travel
- -
Brake System
- -
Wheels / Fasteners
- -
Frame Fasteners
- -
E
Engine Oil Level
- -
▶
E
Intake Baffle Box Drain
-
Daily
-
Inspect drain at the bottom of the air intake baffle box
for obstructions
Coolant Level
-
Daily
-
Check level daily
Suspension Bushings
-
Daily
-
Lubricate daily or after each use in mud or water
Spark Arrestor
-
Daily
-
Clean daily when driving in mud and water; replace a
cracked or damaged arrestor before operating
Head Lights / Tail Lights
-
Daily
-
Check operation
▶
Power Steering (if
equipped)
-
Daily
-
Turn key on, check for smooth operation
▶
■
Brake Pad Wear / Inspect
Parking Brake Pads (INT’L)
10 H
Monthly 100 (160) Inspect periodically
Fuel System
25 H
Monthly
-
Inspect; cycle key to pressurize fuel pump; check
lines and fittings for leaks and abrasion
▶
■
Parking Brake Cable
Adjustment (INT’L)
25 H
- -
Inspect; adjust tension after first 25 hours
▶
E
Air Filter
-
Weekly
-
Inspect; replace as needed
▶-
E
Engine Breather
25 H
Monthly 150 (250) Inspect;clean
Battery
25 H
Monthly 250 (400)
Check terminals; clean; test
▶
E
Engine Oil & Filter Change
(Break-In Period)
25 H 1 M
-
Perform a break-in oil and filter change at 25 hours or
one month; perform every 50 hours or 6 months
thereafter
▶
Front Gearcase Lubricant
(Demand Drive)
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
Transmission Lubricant
(AGL)
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
General Lubrication 50 H 3 M
500 (800) Lubricate all fittings, pivots, cables, etc.
■
E
Throttle Cable / Throttle
Pedal
50 H 6 M
500 (800) Inspect; adjust; replace if necessary
E
Throttle Body Intake Ducts/
Flange
50 H 6 M
500 (800) Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage
50 H 6 M
500 (800) Inspect; adjust as needed
■
Steering
50 H 6 M
500 (800) Lubricate (if applicable)
▶
Front / Rear Suspension
50 H 6 M
500 (800) Lubricate (if applicable)
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
MAINTENANCE

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English