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9.24

9925723 R01 - 2015 RZR 900 Service Manual

Front Disc Replacement

1. Remove the front brake caliper (see Chapter 9 –

Front Caliper / Pad Removal, page 9.16).

2. Remove wheel hub cotter pin

, castle nut

and

washers

3. Remove the wheel hub assembly from the vehicle

and remove the four bolts

retaining the disc to the

hub.

4. Clean the wheel hub mating surface and install new

disc on wheel hub.

5. Install new brake disc bolts

and torque to

specification.

Brake Disc Mounting Bolts:

18 ft-lb (24 Nm)

CAUTION

Always use new brake disc mounting bolts. The bolts

have a pre-applied locking agent which is destroyed

upon removal.

6. Install wheel hub assembly, washers, and castle nut.

Torque castle nut to specification and install a new

cotter pin.

Castle Nut:

110 ft-lbs (149 Nm)

7. Install the front brake caliper (see Chapter 9 –

FRONT CALIPER SERVICE, page ).

8. Follow bleeding procedure outlined earlier in this

chapter.

9. Field test unit for proper braking action before putting

into service. Inspect for fluid leaks and firm brakes.

Make sure the brake is not dragging when pedal is

released. If the brake drags, re-check assembly and

installation.

BRAKE SYSTEM

Polaris 2015 RZR 900 Service Manual

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