Polaris 2015 RZR 900 Service Manual

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10.3
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
BODY ASSEMBLY VIEWS
Cab Frame Assembly
NOTE: Finger tighten all components until cab frame is completely assembled on vehicle and then tighten to
specification.
1. Install hip bolster and secure the bottom mount with M8x1.25x20 bolts. Torque fasteners to 14 ft-lb (19 Nm).
2. Install rear ROPS to the frame with M10x1.5x45 bolts and nuts. Torque fasteners to 40 ft-lb (54 Nm).
3. Install hip bolster to mount to the rear ROPS with M8x1.25x55 fasteners. Torque fasteners to 17 ft-lb (23 Nm)
4. Install front ROPS to the frame with M10x1.5x45 fasteners. Install front ROPS to rear ROPS and front ROPS cross
brace to the left and right front ROPS with M10x1.5x20 screws. Torque fasteners to 40 ft-lb (54 Nm).
5. Install visor on front ROPS with M6x1.0x25 screws. Torque fasteners to 8 ft-lb (11 Nm).
1
Rear ROPS
8
M8 x 1.25 Nut
2
Visor
9
M8 x 1.25 x 20 Bolt 16 ft-lb (22 Nm)
3
Front ROPS — Left
10
M10 x 1.5 x 45 Screw 40 ft-lb (54 Nm)
4
Front ROPS Cross Brace
11
M10 x 1.5 Nut 40 ft-lb (54 Nm)
5
Front ROPS — Right
12
Clip
6
Hip Bolster
13
M10 x 1.5 x 20 Screw 40 ft-lb (54 Nm)
7
M8 x 1.25 x 55 Screw 16 ft-lb (22 Nm)
14
M6 x 1.0 x 25 Screw 8 ft-lb (11 Nm)
BODY / FRAME

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English