Polaris 2015 RZR 900 Service Manual

5.16
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Drive Clutch Inspection
NOTE: Remove cover, spring, limiter spacer and
spider following the instructions for drive clutch
disassembly, then proceed as follows:
1. Remove and inspect the moveable sheave spacer
1
.
Visually inspect the spacer for damage and replace if
necessary.
Moveable Sheave Spacer Measurements
2
27.94 ± .152 mm
4
44.399 ± .025 mm
3
32.004 ± .076 mm
2. Remove the moveable clutch sheave.
3. Lift thrust washers
5
and bearing
6
off the shaft.
Replace as an assembly if worn, damaged, or if
operational problems were noted prior to
disassembly.
4. Inspect surface of shaft for pitting, grooves or
damage. Measure the outside diameter and compare
to specifications. Replace the drive clutch assembly if
shaft is worn or damaged.
Shaft Diameter:
Standard: 1.3725 - 1.3712″
(34.8615 - 34.8488 mm)
Service Limit: 1.3704″ (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
Thrust Washer Thickness:
Standard: .030″ (.76 mm)
Service Limit: .025″ (.64 mm)
PVT SYSTEM

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English