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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
4. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2″, (12.7 mm) of brake
fluid in the reservoir to prevent air from entering the
brake system.
5. Install the adjustment set screw and turn clockwise
until the stationary pad contacts the disc, then back
off 1/2 turn.
6. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid:
Up to MAX line inside reservoir
7. Install wheel and torque wheel nuts to specification.
Wheel Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
Brake Burnishing Procedure
It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).
BRAKE SYSTEM
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