9.16
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
FRONT BRAKE PADS
Front Caliper / Pad Removal
1. Elevate and support front of vehicle.
WARNING
Use care when supporting vehicle so that it
does not tip or fall.
Severe injury may occur if machine tips or falls.
2. Remove the wheel nuts and front wheel.
3. Loosen the pad adjuster screw 2-3 turns
.
4. Remove the upper and lower caliper mounting bolts
and remove the caliper from the front hub.
NOTE: When removing caliper, use care not to
damage brake line. Support caliper to avoid
kinking or bending brake line.
5. Push caliper piston into caliper bore slowly using a C-
clamp or locking pliers with pads installed.
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into caliper.
Remove excess fluid from reservoir as required.
6. Push the mounting bracket inward and slip the outer
brake pad out between the bracket and caliper body.
7. Remove the inner pad from the bracket and caliper.
BRAKE SYSTEM
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