Polaris 2015 RZR 900 Service Manual

2
2.5
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
50 - 500 Hour Maintenance Interval
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOURS CALENDAR
MILES
(KM)
■
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally; pressure test
system yearly
■
Drive Belt 50 H 6 M
1000 (1600) Inspect; replace as needed
▶
Engine Oil Lines/Fasteners
50 H 6 M
1000 (1600) Inspect for leaks and loose fittings
▶
Engine Oil/Filter Change
100 H 6 M
1000 (1600)
Perform a break-in oil change at 25 hours or one
month
▶
■
Parking Brake Cable
Adjustment (INT’L)
100 H 6 M
1000 (1600) Inspect; adjust tension as needed
▶
Front Gearcase Lubricant
(Demand Drive)
100 H 12 M
1000 (1600) Change lubricant
▶
Transmission Lubricant
(AGL)
100 H 12 M
1000 (1600) Change lubricant
■
E
Fuel System
100 H 12 M
1000 (1600)
Check for leaks at fill cap, fuel line / rail, and fuel
pump.
■
E
Spark Plug Inspection
100 H 12 M
1000 (1600) Inspect; replace as needed; torque to specification
▶
Radiator 100 H 12 M
1000 (1600) Inspect; clean external surfaces
▶
Cooling Hoses
100 H 12 M
1000 (1600) Inspect for leaks; pressure test system
▶
Engine Mounts
100 H 12 M
1000 (1600) Inspect, torque to specification
Exhaust Silencer / Pipe
100 H 12 M
1000 (1600) Inspect
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc.
■
Clutches (Drive and Driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
■
Front Wheel Bearings
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Shocks 100 H
- -
Visually inspect shock seals
▶
■
Shocks
-
12 M
1500 (2400) Change shock oil and inspect seals
■
Brake Fluid 200 H 24 M
2000 (3200) Change every two years (DOT 4)
Spark Arrestor
200 H 24 M
2000 (3200)
Clean daily when driving in mud and water; replace
a cracked or damaged arrestor before operating
■
E
Valve Clearance 500 H
-
5000 (8000) Inspect; adjust as needed
■
E
Spark Plug Replacement
500 H 36 M
5000 (8000) Replace; torque to specification
▶
Coolant
-
60 M
-
Replace coolant
■
Toe Adjustment
-
Inspect periodically; adjust when parts are
replaced
Headlight Aim
-
Adjust as needed
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
MAINTENANCE

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English