Polaris 2015 RZR 900 - Transmission Disassembly

6.14
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
28.Connect the (-) negative battery cable.
29.Install the engine service panel
14
, console cover 15
and seats
16
.
30.If transmission lubricant was drained, fill the
transmission with the specified amount of Polaris
AGL (see Chapter 2 – Transmission Lubrication,
page 2.19.
Recommended Transmission Lubricant:
AGL (PN 2878068) (Quart)
Capacity: 44 oz. (1300 ml)
Transmission Disassembly
NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2 – Transmission Lubrication,
page 2.19).
3. Remove the bell crank nut
1
and bell crank
2
.
4. Remove E-clip
3
that retains spring and flat washers
4
and gear switch
5
. Remove the switch.
5. Remove the sector cover bolts
6
and remove the
sector cover
7
.
NOTE: Removal can be aided by using your
thumbs to press in on the shafts while pulling out
the cover with your fingers.
6. Remove the compression spring
8
.
7. Remove the detent star
9
. Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
8. Remove the spacer
10
.
TRANSMISSION