6
6.13
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
17.Install and properly route the vent hose
.
18.Lubricate the transmission splines and mid prop shaft
joint splines with Polaris All Purpose Grease. Install
the propshaft onto the transmission output shaft (see
Chapter 7 – Prop Shaft Installation, page 7.21).
19.Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see
Chapter 5 – PVT Assembly, page 5.8).
20.Install new spring ring
on rear drive shafts. Apply
an anti-seize compound to the splines
.
21.Align the splines of the drive shaft with the
transmission splines. Push inward on the control arm
assembly until the rear drive shafts lock into the
transmission splines.
22.Install new fasteners
retaining the upper control
arms to the bearing carriers on each side. Torque to
specification.
23.Install the stabilizer bar link mounting bolts and new
nuts
. Torque to specification.
24.Install rear wheels and wheel nuts. Torque to
specification.
Stabilizer Bar Linkage:
40 ft-lbs (54 Nm)
Wheel Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
25.Properly lower the vehicle.
26.Install the air box assembly as outlined in the EFI
Chapter (see Chapter 4 – ETC Replacement, page
4.28.
27.Install the rear bumper and cargo box as an assembly
(see Chapter 5 – Rear Cargo Box / Fenders, page
10.10).
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