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6.11

9925723 R01 - 2015 RZR 900 Service Manual

Transmission Installation

1. With the help of an assistant, position the

transmission into the vehicle frame through the left

rear wheel well area.

2. Slide transmission towards rear of the vehicle and

rotate the top of the transmission toward the right side

of the vehicle.

3. Install the rear transmission mount to the frame and

secure with M8 bolts

and nuts. Torque nuts to

specification.

Rear Transmission Mount Bracket Fasteners:

22 ft-lb (30 Nm)

4. Install M10 bolt

and nut securing the transmission

bracket to the rear mount. Torque fasteners to

specification.

Rear Transmission Isolator Fasteners:

33 ft-lb (45 Nm)

5. Install the two rear exhaust springs securing the

muffler to the rear transmission mounting bracket.

6. Install the Clutch Center Distance Tool (PU-50658)

onto the crankshaft and transmission input shaft to

properly position the clutch center distance.

IMPORTANT: Tool should bottom out on the

transmission input shaft and lay flush on the

crankshaft.

7. Loosen the two bolts

retaining the transmission

coupler bracket to the engine on the right side.

8. Align front transmission mounting holes with

transmission joint bracket mounting holes on engine.

9. Loosely install the two longer bolts into left side

mounting holes and two shorter bolts with washers

into right side mounting holes.

TRANSMISSION

Polaris 2015 RZR 900 Service Manual

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