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5.9
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
DRIVE BELT
Belt Removal
NOTE: Inspect the entire clutch outlet duct
(including the outlet duct screen) when replacing a
drive belt. Remove any debris found in the outlet
duct or outlet duct screen
.
1. Remove the grease fitting on the left rear upper
control arm.
2. Remove the eight screws that retain the outer clutch
cover.
3. Maneuver the outer clutch cover outward as shown
below to access the drive belt.
NOTE: Removal of left rear wheel or left rear
shock is NOT necessary for belt replacement.
4. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
5. EBS Models ONLY Insert clutch spreader tool
(2877408)
into the driven clutch as shown (tool
included with vehicle’s tool kit).
NOTE: Make sure the tool is square with the
moveable sheave surface of the driven clutch.
6. Rotate tool towards the clutch to open the sheaves.
7. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
PVT SYSTEM
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