7.10
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
DRIVE SHAFT
Front Half Shaft Removal
1. Elevate front of vehicle and safely support machine
under the frame area.
WARNING
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure. Wear eye protection when removing
bearings and seals.
2. Remove the four wheel nuts and remove the front
wheel.
3. Remove the cotter pin
and loosen the front wheel
hub castle nut
. Remove the nut, and cone washers
from the front wheel hub assembly.
4. Remove and discard the two front brake caliper
mounting bolts and remove the caliper from the brake
disc (see Chapter 9 – Front Caliper / Pad Removal,
page 9.16).
CAUTION
Do not hang the caliper by the brake line. Use wire to
hang caliper to prevent damage to the brake line.
5. Remove the front wheel hub assembly.
6. Remove and discard the upper and lower ball joint
pinch bolts
and nuts.
7. Using a soft faced hammer, lightly tap on the bearing
carrier while removing the upper ball joint end.
8. Remove the drive shaft from the front bearing carrier.
9. With a short, sharp jerk, remove drive shaft from the
front gearcase.
FINAL DRIVE
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