Polaris 2015 RZR 900 Service Manual

5.12
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Drive Clutch Disassembly
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
1. Using a permanent marker, mark the cover, spider,
moveable and stationary sheaves for reference, as
the cast in X's may not have been in alignment before
disassembly.
2. Mark the stationary sheave and clutch shaft to verify
the shaft has not rotated in the sheave after
tightening the spider during clutch assembly.
NOTE: Upon reassembly, if the reference marks
created in step 2 are not in alignment, the clutch
will not be in balance and the assembly MUST be
replaced.
3. Remove cover bolts evenly in a cross pattern and
remove cover plate.
4. Inspect cover bushing
1
. The outer cover bushing is
manufactured with a Teflon™ coating. Wear is
determined by the amount of Teflon™ remaining on
the bushing.
Cover Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bushing
replacement in this chapter.
5. Inspect area on shaft where bushing rides for wear,
galling, nicks, or scratches. Replace clutch assembly
if worn or damaged.
6. Remove and inspect the clutch spring
2
. Refer to
“Drive Clutch Spring Inspection”.
7. Remove and inspect limiter spacer (s)
3
. Replace if
necessary.
CAUTION
DO NOT reassemble the drive clutch without the limiter
spacer. Belt life will be greatly reduced.
PVT SYSTEM

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English