Polaris 2015 RZR 900 Service Manual

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9.3
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975
Mity Vac™ Pressure Test Tool
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
TORQUE SPECIFICATIONS
ITEM
TORQUE
Caliper Mounting Bolts (Front) 30 ft-lb (42 Nm)
Caliper Mounting Bolts (Rear) 46 ft-lb (62 Nm)
Brake Line Flare
15 ft-lb (20 Nm)
Brake Line Banjo Bolts 15 ft-lb (20 Nm)
Brake Switch
15 ft-lb (20 Nm)
Brake Bleeder Screw
48 in-lb (5 Nm)
Brake Disc to Hub Bolts
18 ft-lb (24 Nm)
Master Cylinder Mounting Bolts 23 ft-lbs (31 Nm)
Brake Pedal Mounting Bracket to Frame 18 ft-lb (24 Nm)
Park Brake Disc Mounting Bolt 14 ft-lb (20 Nm)
Park Brake Lever Mount Bolts
16 ft-lb (22 Nm)
Park Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Wheel Hub Castle Nuts
110 ft-lbs (149 Nm)
Wheel Lug Nuts
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
GENERAL SPECIFICATIONS
FRONT BRAKE SYSTEM
Item
Standard Service Limit
Front Brake Pad Thickness
0.297 ± .007" (7.54 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness
0.188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout
- .010" (.254 mm)
REAR BRAKE SYSTEM
Item
Standard Service Limit
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness
.188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
PARK BRAKE SYSTEM (INT’L MODEL)
Item
Standard Service Limit
Park Brake Pad Thickness
Inboard - 0.300” (7.62 mm) 0.240” (6.10 mm)
Outboard - 0.250” (6.35 mm) 0.190" (4.83 mm)
Park Brake Disc Thickness
0.175” - 0.185” (4.44 - 4.70 mm) 0.150" (3.81 mm)
BRAKE SYSTEM

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English