Polaris 2015 RZR 900 - Starter One-Way Clutch Assembly

3
3.47
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
3. Remove the one-way clutch and inspect both sides
of drive rollers
1
. Inspect the roller contact surface
2
inside the hub for wear, damage or uneven surface.
4. Inspect drive surface of starter gear
3
and bushing
4
for wear, damage or uneven surface. If any starter
one-way clutch component is worn or damaged,
replace the clutch and starter gear as an assembly.
Starter One-Way Clutch Assembly
1. Install one-way clutch in clutch hub with flange of
clutch
1
engaged in recess.
2. Clean screw threads in flywheel to remove all oil or
grease.
3. Place one-way clutch on flywheel and install the
three screws. Torque screws to specification.
One-Way Clutch Retaining Screws:
106 in-lbs (12 Nm)
4. Reassemble starter one-way clutch and gear using
the following illustration.
2
Torque Limit Gear
Pin
6
Flywheel
3
Starter Gear
7
One-Way Clutch Asm
4
Screws
8
Torque Limit Gear
Asm
5
Bolt
5. If starter gear was replaced, inspect the torque limit
gear.
ENGINE / COOLING SYSTEM